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Automatic Cream Slicing and Filling Machine ACFM - 4000-Service

From MechSolve
The Automatic Cream Slicing and Filling Machine slices Hot Dog bread and fills cream in between the slices. This is extremely useful for medium to large Hot Dog Manufacturers. Filling is even and uniform. You can even adjust the length and volume of the filling. Different kinds of filling can be used to enhance the taste. Burger Buns can also be sliced in the same machine. For more information, click here.
CS aerotherm Automatic Cream Filling and Slicing Machine ACFM-4000
Automatic Cream Filling and Slicing Machine ACFM-4000

Replacing Mechanical Components

Replacing the Cutting Blade

To remove the Cutting Blade of the Automatic Cream Filling and Slicer Machine ACFM-4000 and assemble it back again, follow the below mentioned steps:

Replacing The Cutting Blade of the Automatic Cream Filling and Slicing Machine ACFM-4000
  1. Switch off the Automatic Cream Filling and Slicing Machine ACFM-4000 and unplug the ACFM-4000. Ensure there is no power
  2. Using a 12-13 mm spanner, remove the blade. Place it carefully to the side. Keep the [1] plain washer and spring washer safely.
  3. Remove the side cover M10 bolts using a 17-18 mm spanner and keep it a side.
  4. Remove the M6 button screw using a 4 mm allen key.
  5. Remove the chain cutter.
  6. Put back the M6 bolts using the 4 mm allen key using a 4m mm allen key that was removed in point 4.
  7. Put back side cover and tighten the M 10 bolts using a 17 mm spanner that was removed in point 3.
  8. Put back the plain washer and spring washer with the blade using the 12-13 mm spanner that was removed in point 2.
  9. Connect the power and switch on the Automatic Cream Filling and Slicing Machine ACFM-4000.
Removing and Cleaning the Nozzle

To remove the Nozzle and clean the assembly of the Automatic Cream Filling and Slicer Machine ACFM-4000, follow the below mentioned steps:

Removing and cleaning The Nozzle of the Automatic Cream Filling and Slicing Machine
  1. Switch off the Automatic Cream Filling and Slicer Machine ACFM-4000 and unplug the ACFM-4000. Ensure there is no power.
  2. Using a 5mm allen key, loosen the nozzle.
  3. Using your fingers, push the blue circular clip located around the hose pipe inside.
  4. While holding the clip inside, pull the pipe. It will come out.
  5. Clean the pipe using oil and ensure there are no food particles around it.
  6. Push and hold the round blue colour clip. While holding the clip, push the hose pipe inside and attach it back to its original place.
  7. When it's fully inside, release the pipe.
  8. o check the hose pipe is secured tightly, gently pull the pipe. It should be fixed and shouldn't loosen itself.
  9. Connect the power and switch on the Automatic Cream Filling and Slicer Machine ACFM-4000.
Removing and Cleaning the Bowl

To remove the Bowl and clean the assembly of the Automatic Cream Filling and Slicer Machine ACFM-4000, follow the below mentioned steps:

Removing the Bowl of the Automatic Cream Slicing and Filling Machine ACFM-4000
  1. Switch off the Automatic Cream Filling and Slicer Machine ACFM-4000 and unplug the ACFM-4000. Ensure there is no power.
  2. Loosen the star knobs located under the bowl by rotating them anticlockwise.
  3. Locate the collar on top of the bowl. It is at the centre of the bowl.
  4. Using two finger, raise the collar and pull the shaft towards yourself.
  5. The bowl will loosen and can be removed easily.
  6. Clean the bowl using detergent and water.
  7. Dry it and ensure it's completely dry before assembly.
  8. Put back the bowl in the same location.
  9. Raise the collar and put back the shaft as mentioned in point 3.
  10. Tighten the star knobs rotating them clockwise that were loosened in point 2.
  11. Connect the power and switch on the Automatic Cream Filling and Slicer Machine ACFM-4000.
Removing the Roller Assembly and Replacing the Belt

To remove the roller and replace the belt assembly of the Automatic Cream Filling and Slicer Machine ACFM-4000, follow the below mentioned steps:

Replacing The Belt of the CS aerotherm Automatic Cream Filling and Slicing Machine ACFM-4000
  1. Switch off the Automatic Cream Filling and Slicer Machine ACFM-4000 and unplug the ACFM-4000. Ensure there is no power.
  2. Using an 12-13 mm Spanner, remove the M8 bolts of the roller by turning it anti-clockwise. A total of 2 bolts need to removed. Place it on the side carefully.
  3. Using a 5 mm allen key, remove the M6 allen bolts of the roller cover by turning it anti-clockwise. There are a total of 4 bolts that need to be removed. Place it on the side carefully.
  4. Remove the cover and place it on the side.
  5. Once loosened, pull the roller towards the edge of the machine. The roller will come out totally from the machine.
  6. Keep it aside.
  7. Put the new roller by inserting it in the same place and also ensure the edges match the guide.
  8. Once inserted fully, place the belt on top of it.
  9. Put back the cover that was removed in point 4 and place the M6 bolts removed in step 3, back in the corresponding holes and using the 5 mm allen key, tighten the roller cover by turning it clockwise.
  10. Place the M8 bolts removed in point 2, back in the corresponding holes and using a 12-13 mm spanner, tighten the bolts by rotating them clockwise.
  11. Connect the power and switch on the Automatic Cream Filling and Slicer Machine ACFM-4000.
  12. The Automatic Cream Filling and Slicer Machine ACFM-4000 is read to use.
Replacing the Magnetic Clutch

To replace the Magnetic Clutch of the Automatic Cream Filling and Slicer Machine ACFM-4000, follow the below mentioned steps:

Replacing the Magnetic Clutch of the Automatic Cream Slicing and Filling Machine ACFM-4000
  1. Switch off the Automatic Cream Filling and Slicer Machine ACFM-4000 and unplug the ACFM-4000. Ensure there is no power.
  2. Remove the top cover located on top of the machine by loosening the M10 bolt and using a 17-18 mm spanner and turning it anti-clockwise.
  3. Keep the cover to the side.
  4. The belt loosens automatically.
  5. Remove the belt and pulley by pushing the motor until the belt is loose.
  6. Lift the Magnetic Clutch by loosening the 6 mm screw using a 10-11 mm spanner and by turning it anti-clockwise.
  7. Remove magnetic clutch and keep it aside.
  8. Put the new magnetic clutch in place of this.
  9. Using the 10-11 mm spanner put back the 6 mm screw removed in Point 6 by turning the spanner clockwise.
  10. Tighten the belt by pulling on the motor back to it's original place as was done in Point 5.
  11. Put the cover removed in Point 3 back on top.
  12. Put back the bolt removed in point 2.
  13. Using the 17-18 mm spanner tighten the bolt by rotating in clockwise.
  14. Connect the power and switch on the Automatic Cream Filling and Slicer Machine ACFM-4000.
  15. The Automatic Cream Filling and Slicer Machine ACFM-4000 is read to use.

Replacing Electrical Components

Adjusting the Conveyor Sensor

Adjusting the Conveyor Sensor of the Automatic Cream Filling and Slicer Machine ACFM-4000, follow the below mentioned steps:

Adjusting The Conveyor Sensor of the Automatic Cream Slicing and Filling Machine ACFM-4000
  1. Locate the 6mm star knob above the conveyor and near the sensor.
  2. Loosen it slightly and not completely by turning it anti-clockwise.
  3. Once it lose, move it right or left based on the needs.
  4. Once it's done to your satisfaction, tighten the knob by turning it clockwise to ensure the sensor is in that position.
  5. Please ensure safety protocols are followed by not placing your fingers near the conveyor.
Adjusting the Conveyor Speed for the machine capacity

Adjusting the Conveyor Speed of the Automatic Cream Filling and Slicer Machine ACFM-4000, follow the below mentioned steps:

Adjusting The Conveyor Speed of the Automatic Cream Slicing and Filling Machine ACFM-4000
  1. Locate the conveyor speed knobs on the control panel. It is a black knob with the with the heading “Conveyor Speed Controller“.
  2. Rotate it anti-clockwise to reduce the speed and clockwise to increase the speed.
  3. By rotating it anti-clockwise the output capacity of the machine decreases and by rotating it clockwise it increases reaching it's maximum output capacity.
Replacing the Emergency Switch

To change the switch, the following need to be done:

Replacing The Emergency Switch of the Automatic Cream Slicing and Filling Machine ACFM-4000
  1. Switch off the Automatic Cream Slicing and Filling Machine ACFM - 4000 and unplug the machine and ensure there is no power.
  2. Open the control panel on the side by removing the lock.
  3. Remove the connections for the Emergency switch using a tester. Please note the connections.
  4. Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the emergency switch from the panel by turning it anti-clockwise.# Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
  5. The ratings for the emergency switch are 10A 415V with a dia of 22mm.
  6. Connect the new connections in the same colour coding and place it as removed from.
  7. Close the electrical panel cover and lock the same.
  8. Plug the Automatic Cream Slicing and Filling Machine ACFM - 4000 back into the socket and switch it on.
Replacing the Start Stop Switch

To change the Start Stop switch, the following need to be done:

Replacing The Start Stop Switch of the Automatic Cream Slicing and Filling Machine ACFM-4000
  1. Switch off the Automatic Cream Slicing and Filling Machine ACFM - 4000 and unplug the machine and ensure there is no power.
  2. Open the control panel on the side by removing the lock.
  3. Remove the connections for the start stop switch using a tester. Please note the connections.
  4. Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the start stop switch from the panel by turning it anti-clockwise.
  5. Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
  6. The ratings for the start stop switch are 10A 415V with a dia of 22mm.
  7. Connect the new connections in the same colour coding and place it as removed from.
  8. Close the electrical panel cover and lock the same.
  9. Plug the Automatic Cream Slicing and Filling Machine ACFM - 4000 back into the socket and switch it on.