Moulders-Service

The Long Moulder is designed for moulding long loaves of bread and rusk toast. It’s sturdy construction makes the machine suitable for use in automatic and semi automatic bread and rusk production plants. We offer a compact and competent range of Long Moulders with Teflon coated rollers that prevent dough from sticking. For more information click here.

Long Moulder LM-1500 & LM 2800

Replacing Mechanical Components

Replacing the Motor

To remove the Rollers and assemble it back again of the Bread Moulder, the following need to be done:

Dismantling

1. Switch off the Bread Moulders and unplug the Moulder and ensure there is no power.
2. Using a 4 mm allen/hex key, remove the 4 6 mm button head screws of the left side cover by turning them anti-clockwise.
3. Loosen the 2 M10 screws of the idler using a 16-17 mm spanner by turning it anti clockwise. Keep it to a side.
4. On loosening the above, the belt will loosen up. Remove the belt and keep it to a side.
5. Using a a 4 mm allen key, loosen the 8 mm grub screws by turning them anti-clockwise to remove the the timer pulley.
6. Keep the pulley to a side.
7. Remove the 4 M10 bolts, using a 16-17 mm spanner of the roller that needs to be changed by turning them anti-clockwise.
8. Keep the screws and the assembly to a side.
9. The handle and the roller can be removed by lifting the roller up.
10. Keep the roller to a side.

Assembly

1. Put the new roller in place of the one that was removed.
2. Put back the 4 M10 bolts removed in point 7 and tighten them fully using a 16-17 mm spanner. Turn them clockwise to tighten them.
3. Put the pulley removed in point 6 back in the same place.
4. Put back the timer pulley removed in point 4 and put back the 8 mm screws. Tighten the screws fully by rotating them clockwise using a 4 mm allen key.
5. Put back the idler removed in point 3 and tighten the 2 M10 screws by rotating them clockwise.
6. Put the cover back on and tighten the 4 6mm screws clockwise using a 4 mm allen key.
7. Plug the Moulder back into the socket and switch it on.

Replacing the Timer Belt

To replace the Timer belt of the Bread Moulder, the following need to be done:

1. Switch off the Bread Moulders and unplug the Moulder and ensure there is no power.
2. Using a 4 mm allen/hex key, remove the 4 6 mm button head screws of the left side cover by turning them anti-clockwise.
3. Loosen the 2 M10 screws of the idler using a 16-17 mm spanner by turning it anti-clockwise. Keep it to a side.
4. On loosening the above, the belt will loosen up. Remove the belt and keep it to a side.
5. Replace it with the new belt.
6. Put back the idler removed in point 3 and tighten the 2 M10 screws by rotating them clockwise.
7. Put the cover back on and tighten the 4 6mm screws using a 4 mm allen key by rotating them clockwise.
8. Plug the Moulder back into the socket and switch it on.

Replacing Electrical Components

Replacing the MPCB

To change the MPCB, the following need to be done:

1. Switch off the Long Moulder and unplug the machine and ensure there is no power.
2. Open the control panel on the side by removing the lock.
3. Locate the MPCB that is not working or which has tripped.
4. Remove the RYB Cables from the MPCB both from the input and output size by using a tester and rotating the screw in the MPCB where the wires are inserted into the MPCB Please note the location of the cables.
5. Replace the MPCB with the corresponding MPCB in the same location.
6. The LM-2800 has 1 with a specification 2.5A - 4A.
7. Once the MPCB is removed, put the new one in place of that.
8. Put back the input and output wires which were removed in point 4 using a tester. Please ensure the wires are matching the same colour coding.
9. Close the electrical panel cover and lock the same.
10. Plug the Moulder back into the socket and switch it on.

Replacing the Contactor

To change the contactor, the following need to be done:

1. Switch off the Moulder and unplug the machine and ensure there is no power.
2. Open the control panel on the side by removing the lock.
3. Locate the contactor that has tripped.
4. Untrip the contactor that has tripped by pushing on the green switch.
5. If it continues tripping, the contactor needs to be changed.
6. Remove the RYB Cables from the contactor both from the input and output size by using a tester and rotating the screw in the contactor where the wires are inserted into the contactor Please note the location of the cables.
7. Using a tester remove the screws of the contactor and keep the contactor aside.
8. Replace the conactor with the corresponding contactor in the same location.
9. The contactor ratings are mentioned below:

Contactor Specification for the Moulders

Model No.	Contactor Ratings(A/Volts)	Quantity
LM-1500	9/415	1
LM-2800	12/230	2

1. <li value="10"“Once the contactor is removed, put the new one in place of that.
2. Put back the input and output wires which were removed in point 4 using a tester. Please ensure the wires are matching the same colour coding.
3. Close the electrical panel cover and lock the same.
4. Plug the Moulder back into the socket and switch it on.

Replacing the Starter in Long Moulder LM-1500 Only

1. Switch off the Take of Conveyor T-Con and unplug the T-Con. Ensure there is no power.
2. Remove the RYB Cables from the starter both from the input and output size by using a tester and rotating the screw in the starter where the wires are inserted into the starter. Please note the location of the cables.
3. Remove the screws holding the starter and remove the starter. Keep it aside.
4. Put the new starter in place of the old one and tighten the screws.
5. The T-CON uses the starter of 1.6A-2.5A which has a functionality of on an off.
6. Put back the input and output wires which were removed in point 2 using a tester. Please ensure the wires are matching the same colour coding.
7. Plug the Take of Conveyor T-Con back into the socket and switch it on.

Replacing the Emergency Switch

To change the switch, the following need to be done:

1. Switch off the Long Moulder and unplug the machine and ensure there is no power.
2. Open the control panel on the side by removing the lock.
3. Remove the connections for the Emergency switch using a tester. Please note the connections.
4. Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the emergency switch from the panel by turning it anti-clockwise.# Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
5. The ratings for the emergency switch are 10A 415V with a dia of 22mm.
6. Connect the new connections in the same colour coding and place it as removed from.
7. Close the electrical panel cover and lock the same.
8. Plug the Long Moulder back into the socket and switch it on.

Replacing the Start Stop Switch

To change the Start Stop switch, the following need to be done:

1. Switch off the Long Moulder and unplug the machine and ensure there is no power.
2. Open the control panel on the side by removing the lock.
3. Remove the connections for the start stop switch using a tester. Please note the connections.
4. Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the start stop switch from the panel by turning it anti-clockwise.
5. Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
6. The ratings for the start stop switch are 10A 415V with a dia of 22mm.
7. Connect the new connections in the same colour coding and place it as removed from.
8. Close the electrical panel cover and lock the same.
9. Plug the Long Moulder back into the socket and switch it on.