Mechsolve - User contributions [en]

Troubleshooting Guides for the CS aerotherm Bread Moulder

2023-11-08T09:38:48Z

Yogitajoshi: Replacing the Timer Belt

[[File:Long Moulder.jpg|alt=Bread Moulder|thumb|Bread Moulder]]
The Long Moulder is designed for moulding long loaves of bread and rusk toast. It’s sturdy construction makes the machine suitable for use in automatic and semi automatic bread and rusk production plants. We offer a compact and competent range of Long Moulders with Teflon coated rollers that prevent dough from sticking.

Casters make the machine operate silently. You can choose between SS and MS for the body frame. Moulding tables and side guards can be changed swiftly. It has safety assurance of CE standards. Centring rollers are provided to ensure that dough falls exactly in the middle and passes through the Teflon coated rollers.

[https://www.csaerotherm.com/page/moulder?mtm_campaign=mechsolve Click here to know more]

=== MPCB Trip and Replacement ===
<div style="float: right>
<peertube>https://videos.mechtrace.com/w/4uvuyxbSpi22yqZA9PKhFj</peertube></div>
To change the MPCB for the CS aerotherm Bread Moulder, the following needs to be done:

# Switch off the CS aerotherm Bread Moulder and unplug the Slicer and ensure there is no power.
# Remove the back cover using 6 mm allen key.
# Locate the MPCB at the left side of the machine when looking at the machine from the back.
# If the MPCB is in the down (trip) position, push it upwards to un trip it.
# If the MPCB comes back to the down (trip) position, then the MPCB needs to be replaced.
# Ensure the CS aerotherm Bread Moulder is unplugged.
# Remove the connections to the MPCB from the top of the MPCB. Keep in mind the colour coding.
# The top of the MPCB has a colour coding (from left to right).
# Loosen the clip from the above, push the MPCB up to remove the MPCB.
# Please replace with the same make and model of the MPCB. The specifications of the MPCB are: Schneider Make GV2 MPCB Range of 1-1.6A.
# Once removed, put the new MPCB in place by clipping the top first, and moving it down.
# Ensure it's locked in place.
# Once locked, connect the wires on top and at the bottom in the same place as it was before removing.
# Ensure the wires are connected tightly.
# Plug the machine back into the socket and switch it on.
# The CS aerotherm Bread Moulder is ready to use.

=== Replacing The Emergency Switch ===
<div style="float: right>
<peertube>https://videos.mechtrace.com/w/gV8755Je6y6ZWhwj4Qwh7Q</peertube></div>
To change the switch, the following needs to be done:

# Switch off the CS aerotherm Bread Moulder and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Remove the connections for the Emergency switch using a tester. Please note the connections.
# Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the emergency switch from the panel by turning it anti-clockwise.
# Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
# The ratings for the emergency switch are 10A 415V with a dia of 22mm.
# Connect the new connections in the same colour coding and place it as removed from.
# Close the electrical panel cover and lock the same.
# Plug the CS aerotherm Bread Moulder back into the socket and switch it on.

=== Replacing Starter ===
To replace the starter, please follow the below mentioned steps.

# Switch off the machine.
# Open the Starter Box located underneath the moulder.
# Note down the colour coding of the wires and then disconnect the wires.
# Remove the old starter and put a new one in its place.
# Connect the wires with the same colour code.
# Close the Starter Box.

=== Replacing Motor ===
To replace the motor, following needs to be done.

# Switch off the machine and ensure there is no power.
# Locate the motor under the long moulder.
# Remove the Chain attached to the motor.
# Remove the Motor mounting nuts using the appropriate tool.
# Replace the old motor with the new one.
# Put the mounting nuts back on the motor.
# Connect the Chain back to the motor.

=== Replacing the Roller ===
To replace the roller, follow the below mentioned steps.

# Switch off the machine and ensure there is no power.
# Remove the side cover.
# Pull up the Spring loaded tensioner pulley.
# Remove the Timer Belt.
# Dismantle the Timer Pulley.
# Dismantle the roller mounting flanges with bearings.
# From the other side, turn the knobs and remove the cover.
# Dismantle the gear, mounting flange with bearing.
# Now, you can remove the rollers.
# Put the new rollers in the given slots.
# Assemble the gear, mounting flange with bearing.
# Put the cover back and tighten the knobs.
# On the other side, assemble the roller mounting flanges with bearings.
# Assemble the Timer Pulley and Timer Belt by pulling up the spring loaded tensioner pulley.
# Put the side cover back

=== Replacing the Timer Belt ===
To replace the timer belt, following needs to be done.

# Switch off the machine and ensure there is no power.
# Remove the side cover.
# Pull up the Spring loaded tensioner pulley.
# Remove the Timer Belt.
# Put a new Timer Belt by pulling up the Spring loaded tensioner pulley.
# Put the side cover back.

Troubleshooting Guides for the CS aerotherm Bread Moulder

2023-11-08T08:58:09Z

Yogitajoshi: Replacing Starter

Toubleshooting Guides for Automatic Cream Rolling Machine ACRM-8 / ACRM-11

2023-11-07T11:45:58Z

Yogitajoshi: Replacing Sprocket

[[File:Automatic Cream Roll Machine.png|alt=Automatic Cream Roll Machine ACRM-8 / ACRM-11|thumb|Automatic Cream Roll Machine ACRM-8 / ACRM-11]]
The only automatic machine for every small pastry shop able to close both the ends of cream roll, ready to be baked

The Automatic Cream Rolling Machine can work with different kinds of pastries. It '''empowers bakers''' to use their own recipe. Roll is made through the spiral rolling-up process, which ensures it is always puffed up even after baking. Cream Rolls made in this machine are deliciously appealing. You don’t have to close the ends of the roll manually.

This Automatic Cream Roll Machine is configured according to the size of the cream roll to be made.The pipes, necessary for the cream roll production, range from 10 to 20 mm in diameter, and from 90 to 155 mm in length.

Models '''ACRM-8''' has a pipe length of 8 inches and '''ACRM-11''' has a pipe length of 11 inches.

[https://www.csaerotherm.com/page/automatic-cream-rolling-machine?mtm_campaign=mechsolve Click here to know more]
__TOC__
=== Replacing MPCB ===
To change the MPCB, the following needs to be done:

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Locate the MPCB that is not working or which has tripped.
# Remove the RYB Cables from the MPCB both from the input and output side by using a tester and rotating the screw in the MPCB where the wires are inserted into the MPCB Please note the location of the cables.
# Replace the MPCB with the corresponding MPCB in the same location.
# The MPCB specification for the Automatic Cream Roll Machine ACRM-8/ACRM-11.
# Once the MPCB is removed, put the new one in place of that.
# Put back the input and output wires which were removed in point 4 using a tester. Please ensure the wires are matching the same colour coding.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing Contactor ===
<div style="float: right">
<peertube>https://videos.mechtrace.com/w/bHrnpLKPHewU5VF5SenzmX</peertube></div>
To change the contactor, the following needs to be done:

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Locate the contactor that has tripped.
# Untrip the contactor that has tripped by pushing on the green switch.
# If it continues tripping, the contactor needs to be changed.
# Remove the RYB Cables from the contactor both from the input and output side by using a tester and rotating the screw in the contactor where the wires are inserted into the contactor Please note the location of the cables.
# Using a tester remove the screws of the contactor and keep the contactor aside.
# Replace the conactor with the corresponding contactor in the same location.
# The contactor specifications for the Automatic Cream Roll Machine ACRM-8/ACRM-11 are 12A 24V DC.
# Once the contactor is removed, put the new one in place of that.
# Put back the input and output wires which were removed in point 6 using a tester. Please ensure the wires are matching the same colour coding.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing the Emergency Switch ===
<div style="float: right">
<peertube>https://videos.mechtrace.com/w/bP9e4MBQg2WJ5i9ALqNwAV</peertube></div>
To change the Start Stop switch, the following needs to be done:

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Remove the connections for the start stop switch using a tester. Please note the connections.
# Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the start stop switch from the panel by turning it anti-clockwise.
# Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
# The ratings for the start stop switch are 10A 415V with a dia of 22mm.
# Connect the new connections in the same colour coding and place it as removed from.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing Relay Module ===
To change the Relay Module, follow the below listed steps.

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Locate the Relay Module that is not working.
# Remove the cables from the Relay Module both from the input and output side by using a tester and rotating the screw in the module where the wires are inserted. Please note the location of the cables.
# Replace the faulty relay with the corresponding new relay in the exact same location.
# Put back the input and output wires which were removed in point 4 using a tester. Please ensure the wires are matching the same colour coding.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing Horizontal Belt of the Cutting Unit ===
To replace Horizontal belt of the cutting unit, follow the below steps.

# Separate the Cutting Unit. Please ensure machine is switched off before proceeding with any kind of troubleshooting.
# Remove all the parts mounted on the conveyor.
# Remove M4 screws with 3 mm allen key, M5 screws with 4 mm allen key, M6 screws with 5 mm allen key, M8 screws with 6 mm allen key, M10 screws with 16-17 mm Spanner or 8 mm allen key.
# Dismantle the side plate on conveyor.
# Remove the Belt.
# Put the new conveyor Belt.
# Assemble the side plate on conveyor.
# Assemble the conveyor with the stand.
# Install all the parts and assembly mounted on the conveyor back to its original place.
# Assemble the cutting unit back.

=== Replacing Horizontal Belt of the Delivery Unit ===
To replace Horizontal Belt of the delivery unit, proceed with following steps.

# Dismantle the Delivery Unit. Please ensure machine is switched off before proceeding with any kind of troubleshooting.
# Remove all the parts and supports of the delivery unit.
# Remove M4 screws with 3 mm allen key, M5 screws with 4 mm allen key, M6 screws with 5 mm allen key or 10-11 mm Spanner, M8 screws with 6 mm allen key, M10 screws with 16-17 mm Spanner or 8 mm allen key.
# Loosen the Conveyor Belt by removing the mounting screws.
# Dismantle the Hopper assembly. Thereafter, remove the covers.
# Dismantle the entire assembly to remove the Sprocket.
# After removing the sprocket, dismantle the Pulley and loosen the Chain.
# Remove the chain using a nose plier at the link itself and nowhere else.
# Dismantle, the sprocket, bearing and roller.
# Remove guide plates and its supporting rods.
# Remove the belt and replace it with the new one.
# Position the belt and attach the guide plates and its supporting rods.
# Assemble the sprocket, bearing and roller.
# Put the chain back using nose pliers.
# Attach the Pulley and the other remaining parts.
# Put all the covers back in their original place.
# Attach the hopper assembly and align the conveyor properly.
# Tighten all the mounting screws on the conveyor and tighten the belt as well.
# Assemble the Delivery Unit.

=== Replacing Limit Switch ===
To replace the limit switch, follow the below mentioned steps.

# Turn the Power off and unplug the machine from mains.
# Remove the Top and Side Cover using 4 mm allen key.
# Locate the Limit Switch and remove the mounting bolts.
# Replace the faulty Limit Switch with the new one.
# Secure the mounting bolts of Limit Switch.
# Put the side and top cover back. Power on the machine and check if everything is working fine.

=== Replacing Nylon Cutter ===
To replace Nylon cutter, follow the below mentioned steps.

# Switch off the mains. Locate the Nylon Cutter on Rolling unit.
# Remove the knob and washers.
# Remove the faulty cutter and replace it with the new one.
# Put the washer back and tighten the knob.
# Switch on and ensure if it's working fine.

=== Replacing SMPS ===
To replace the SMPS, please follow the below instructions.

# Open the Control Panel after switching off the machine.
# Locate the SMPS.
# Remove the input and output cables from the SMPS.
# Replace the SMPS with a new one.
# Put the input and output cables back into the SMPS using a tester.
# Please ensure that the cables are matching as per the colour coding.
# Close the Control Panel.

=== Replacing Sponge ===
To replace the Sponge, follow the below mentioned steps.

# Power off the machine and locate the sponge on conveyor belt.
# Push down and slide to remove one end of the Sponge from the 'L shaped slot'.
# Remove the other end from the hole on the other side.
# Replace the worn out sponge with a new one.
# Fit the end which goes into the hole first.
# Slide the other end in the L slot.
# Power on the machine to check if everything is working fine.

=== Replacing Nylon Wheels ===
Follow the below steps to change the nylon wheels.

# Switch off the machine.
# Locate the nylon wheels on the cutting unit.
# Remove springs from both the ends of the cutting unit.
# Remove key pin to dismantle flanges on both the sides.
# Remove pins on the nylon wheels to disengage them from the shaft.
# Put new nylon wheels and adjust the location. Put the pins back to secure the wheels to the shaft.
# Put flanges back on both the sides and secure them with the key pins.
# Put the assembly back at the same location on the cutting unit.
# Put springs on both the sides.

=== Replacing Start Stop Switch ===
To replace the Start Stop switch, follow the below mentioned steps.

# Switch off the machine.
# Locate the Start Stop switch on the Control Panel.
# Remove the switch using a tester.
# Remove the mounting screws and dismantle the entire switch assembly.
# Open the Control Panel and make a note of the connections of the switch.
# Remove the switch and put a new one in its place.
# Assemble the Switch and its entire assembly.

=== Replacing Horizontal Belt of the Rolling Unit ===
To replace Horizontal Belt of the Rolling Unit, follow the below mentioned steps.

# Separate the Cutting Unit.
# Loosen the Belt and the conveyor mounting screws.
# Dismantle the conveyor and keep it aside.
# Remove the Hopper assembly.
# Remove all the covers.
# Dismantle the assembly to remove the Sprocket.
# Dismantle the Pulley and loosen the Chain belt.
# Remove the chain using a nose plier at the link itself and nowhere else.
# Remove Sprocket, Bearing and Roller. After that, remove the guide plate and its supporting rods.
# Replace the old belt with the new one.
# Position the belt accurately and fix the guide plate and its supporting rods.
# Install the Roller, Bearing and Sprocket.
# Assemble the Chain using a nose plier at the link itself and tighten the Chain.
# Assemble the Pulley first and then install the entire assembly.
# Put the covers back.
# Install the Hopper assembly.
# Install the Conveyor along with the mounting screws.
# Tighten the Belt and assemble the Cutting unit.

=== Replacing the Sprocket ===
To replace the Sprocket, please follow the below mentioned steps.

# Switch off the machine.
# Remove the outer covers with the help of appropriate tools.
# Dismantle the entire assembly to remove the Sprocket.
# Dismantle the Pulley and loosen the Chain belt.
# Remove the chain using a nose plier at the link itself and nowhere else.
# Remove the old Sprocket and put the new Sprocket in its place.
# Assemble the Sprocket, Bearing and Roller.
# Put the chain back using the nose plier and tighten it.
# Assemble the Pulley and all the other parts.
# Put the covers back.

Toubleshooting Guides for Automatic Cream Rolling Machine ACRM-8 / ACRM-11

2023-11-07T09:30:48Z

Yogitajoshi: Replacing SMPS

[[File:Automatic Cream Roll Machine.png|alt=Automatic Cream Roll Machine ACRM-8 / ACRM-11|thumb|Automatic Cream Roll Machine ACRM-8 / ACRM-11]]
The only automatic machine for every small pastry shop able to close both the ends of cream roll, ready to be baked

The Automatic Cream Rolling Machine can work with different kinds of pastries. It '''empowers bakers''' to use their own recipe. Roll is made through the spiral rolling-up process, which ensures it is always puffed up even after baking. Cream Rolls made in this machine are deliciously appealing. You don’t have to close the ends of the roll manually.

This Automatic Cream Roll Machine is configured according to the size of the cream roll to be made.The pipes, necessary for the cream roll production, range from 10 to 20 mm in diameter, and from 90 to 155 mm in length.

Models '''ACRM-8''' has a pipe length of 8 inches and '''ACRM-11''' has a pipe length of 11 inches.

[https://www.csaerotherm.com/page/automatic-cream-rolling-machine?mtm_campaign=mechsolve Click here to know more]
__TOC__
=== Replacing MPCB ===
To change the MPCB, the following needs to be done:

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Locate the MPCB that is not working or which has tripped.
# Remove the RYB Cables from the MPCB both from the input and output side by using a tester and rotating the screw in the MPCB where the wires are inserted into the MPCB Please note the location of the cables.
# Replace the MPCB with the corresponding MPCB in the same location.
# The MPCB specification for the Automatic Cream Roll Machine ACRM-8/ACRM-11.
# Once the MPCB is removed, put the new one in place of that.
# Put back the input and output wires which were removed in point 4 using a tester. Please ensure the wires are matching the same colour coding.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing Contactor ===
<div style="float: right">
<peertube>https://videos.mechtrace.com/w/bHrnpLKPHewU5VF5SenzmX</peertube></div>
To change the contactor, the following needs to be done:

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Locate the contactor that has tripped.
# Untrip the contactor that has tripped by pushing on the green switch.
# If it continues tripping, the contactor needs to be changed.
# Remove the RYB Cables from the contactor both from the input and output side by using a tester and rotating the screw in the contactor where the wires are inserted into the contactor Please note the location of the cables.
# Using a tester remove the screws of the contactor and keep the contactor aside.
# Replace the conactor with the corresponding contactor in the same location.
# The contactor specifications for the Automatic Cream Roll Machine ACRM-8/ACRM-11 are 12A 24V DC.
# Once the contactor is removed, put the new one in place of that.
# Put back the input and output wires which were removed in point 6 using a tester. Please ensure the wires are matching the same colour coding.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing the Start Stop Switch ===
<div style="float: right">
<peertube>https://videos.mechtrace.com/w/bP9e4MBQg2WJ5i9ALqNwAV</peertube></div>
To change the Start Stop switch, the following needs to be done:

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Remove the connections for the start stop switch using a tester. Please note the connections.
# Unscrew the switch by loosening the 2 screws on the switch using a tester and remove the start stop switch from the panel by turning it anti-clockwise.
# Put the new emergency switch in place of this and rotate it clockwise to ensure it's tight.
# The ratings for the start stop switch are 10A 415V with a dia of 22mm.
# Connect the new connections in the same colour coding and place it as removed from.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing Relay Module ===
To change the Relay Module, follow the below listed steps.

# Switch off the Automatic Cream Roll Machine ACRM-8/ACRM-11 and unplug the machine and ensure there is no power.
# Open the control panel on the side by removing the lock.
# Locate the Relay Module that is not working.
# Remove the cables from the Relay Module both from the input and output side by using a tester and rotating the screw in the module where the wires are inserted. Please note the location of the cables.
# Replace the faulty relay with the corresponding new relay in the exact same location.
# Put back the input and output wires which were removed in point 4 using a tester. Please ensure the wires are matching the same colour coding.
# Close the electrical panel cover and lock the same.
# Plug the Automatic Cream Roll Machine ACRM-8/ACRM-11 back into the socket and switch it on.

=== Replacing Horizontal Belt of the Cutting Unit ===
To replace Horizontal belt of the cutting unit, follow the below steps.

# Separate the Cutting Unit. Please ensure machine is switched off before proceeding with any kind of troubleshooting.
# Remove all the parts mounted on the conveyor.
# Remove M4 screws with 3 mm allen key, M5 screws with 4 mm allen key, M6 screws with 5 mm allen key, M8 screws with 6 mm allen key, M10 screws with 16-17 mm Spanner or 8 mm allen key.
# Dismantle the side plate on conveyor.
# Remove the Belt.
# Put the new conveyor Belt.
# Assemble the side plate on conveyor.
# Assemble the conveyor with the stand.
# Install all the parts and assembly mounted on the conveyor back to its original place.
# Assemble the cutting unit back.

=== Replacing Horizontal Belt of the Delivery Unit ===
To replace Horizontal Belt of the delivery unit, proceed with following steps.

# Dismantle the Delivery Unit. Please ensure machine is switched off before proceeding with any kind of troubleshooting.
# Remove all the parts and supports of the delivery unit.
# Remove M4 screws with 3 mm allen key, M5 screws with 4 mm allen key, M6 screws with 5 mm allen key or 10-11 mm Spanner, M8 screws with 6 mm allen key, M10 screws with 16-17 mm Spanner or 8 mm allen key.
# Loosen the Conveyor Belt by removing the mounting screws.
# Dismantle the Hopper assembly. Thereafter, remove the covers.
# Dismantle the entire assembly to remove the Sprocket.
# After removing the sprocket, dismantle the Pulley and loosen the Chain.
# Remove the chain using a nose plier at the link itself and nowhere else.
# Dismantle, the sprocket, bearing and roller.
# Remove guide plates and its supporting rods.
# Remove the belt and replace it with the new one.
# Position the belt and attach the guide plates and its supporting rods.
# Assemble the sprocket, bearing and roller.
# Put the chain back using nose pliers.
# Attach the Pulley and the other remaining parts.
# Put all the covers back in their original place.
# Attach the hopper assembly and align the conveyor properly.
# Tighten all the mounting screws on the conveyor and tighten the belt as well.
# Assemble the Delivery Unit.

=== Replacing Limit Switch ===
To replace the limit switch, follow the below mentioned steps.

# Turn the Power off and unplug the machine from mains.
# Remove the Top and Side Cover using 4 mm allen key.
# Locate the Limit Switch and remove the mounting bolts.
# Replace the faulty Limit Switch with the new one.
# Secure the mounting bolts of Limit Switch.
# Put the side and top cover back. Power on the machine and check if everything is working fine.

=== Replacing Nylon Cutter ===
To replace Nylon cutter, follow the below mentioned steps.

# Switch off the mains. Locate the Nylon Cutter on Rolling unit.
# Remove the knob and washers.
# Remove the faulty cutter and replace it with the new one.
# Put the washer back and tighten the knob.
# Switch on and ensure if it's working fine.

=== Replacing SMPS ===
To replace the SMPS, please follow the below instructions.

# Open the Control Panel after switching off the machine.
# Locate the SMPS.
# Remove the input and output cables from the SMPS.
# Replace the SMPS with a new one.
# Put the input and output cables back into the SMPS using a tester.
# Please ensure that the cables are matching as per the colour coding.
# Close the Control Panel.

=== Replacing Sponge ===
To replace the Sponge, follow the below mentioned steps.

# Power off the machine and locate the sponge on conveyor belt.
# Push down and slide to remove one end of the Sponge from the 'L shaped slot'.
# Remove the other end from the hole on the other side.
# Replace the worn out sponge with a new one.
# Fit the end which goes into the hole first.
# Slide the other end in the L slot.
# Power on the machine to check if everything is working fine.

=== Replacing Nylon Wheels ===
Follow the below steps to change the nylon wheels.

# Switch off the machine.
# Locate the nylon wheels on the cutting unit.
# Remove springs from both the ends of the cutting unit.
# Remove key pin to dismantle flanges on both the sides.
# Remove pins on the nylon wheels to disengage them from the shaft.
# Put new nylon wheels and adjust the location. Put the pins back to secure the wheels to the shaft.
# Put flanges back on both the sides and secure them with the key pins.
# Put the assembly back at the same location on the cutting unit.
# Put springs on both the sides.

Toubleshooting Guides for Automatic Cream Rolling Machine ACRM-8 / ACRM-11

2023-11-06T12:31:48Z

Yogitajoshi: Replacing Horizontal Belt of Delivery Unit

Toubleshooting Guides for Automatic Cream Rolling Machine ACRM-8 / ACRM-11

2023-11-06T11:29:54Z

Yogitajoshi: Replacing Horizontal Belt

Toubleshooting Guides for Automatic Cream Rolling Machine ACRM-8 / ACRM-11

2023-11-06T09:41:16Z

Yogitajoshi: Troubleshooting content

File:Automatic Cream Slicing & Filling.jpg

2023-11-06T09:01:19Z

Yogitajoshi:

The Auto Single Cream Slicing and Filling Machine slices Hot Dog bread and fills cream in between the slices. This is extremely useful for medium to large Hot Dog Manufacturers. Filling is even and uniform. You can even adjust the length and volume of the filling. Different kinds of filling can be used to enhance the taste. Burger Buns can also be sliced in the same machine.

User Manual - Spar Planetary Mixer SP-30HA

2023-10-19T11:55:04Z

Yogitajoshi:

[[File:Spar SP-30HA .jpg|alt=Planetary Mixer, Mixer for mixing|thumb|Spar Planetary Mixer]]We bring to our customers a high torque Planetary Mixer for heavy loads of even mixing. It increases the texture and elasticity of the dough. It comes with 3 adjustable speed modes, three-shift control modes, fast rotational speed and uniform stirring bubbles.

Spar Mixers is proud to announce our product line of heavy-duty planetary mixers. Standard on Spar heavy duty mixers are micro switches which automatically shut the mixer down when the guard is slid open or the bowl lowered. This protects operators from injury and owners from liability. All Spar heavy duty mixers have thermal overload protection, which immediately shuts off the motor in an overload situation before costly damage can occur to the motor or transmission components. Spar heavy duty dough mixers are coated with a long-lasting, chip-resistant, toxin-free paint enamel. [https://www.csaerotherm.com/page/planetary-mixer?mtm_campaign=mechsolve Click here to Know more.]

=== Safety Precautions ===
<b>CAUTION: It is important to read this manual and follow the instructions before operating the machines. This mixer is designed as a safe and efficient food processing product as long as the machine is used in accordance with the instructions in this manual and is properly maintained. </b>

The user has taken the following precautions in order to operate the mixer safely.

# All operators should be at least 18 years old and are adequately trained and supervised. Also, have fully read and understood this manual.
# The owner should not let customers, visitors, or other unauthorized people come in contact with this machine.
# Do not wear loose clothes or rings while operating, and keep hands, hair, and clothing away from the moving parts.
# NEVER use an extension cord to connect electrical power.
# Make sure the safety guard is closed and the bowl is lifted to the right position before operating.
# NEVER reach into the bowl when the mixer is running.
# NEVER place your hand or any kitchen utensil in the bowl whilst the mixer is in operation.
# When mixing product always follow the recommended agitator and speed setting according to the capacity chart.
# STOP the mixer before changing the speed.
# STOP the mixer before removing or installing attachments into the hub.
# NEVER put your hand and finger into the feed chute when using any mixer attachment, including VH-12 Meat Mincer and V99S Vegetable Slicer. Always use the pusher plate with attachment.
# Always UNPLUG before cleaning or doing any maintenance.
# DO NOT hose down or pressure wash any part of the mixer.
# NEVER bypass, alter, or modify this machine. Doing so may create hazards and will void the warranty

=== Data about the Machine ===
<div align="center">
{| class="wikitable"margin: 0 auto; style="text-align:center;"
|+
!Sl.No
!Parameters
!Specifications
|-
|1
|Machine Body Material
|Metallic bronze epoxy enamel
|-
|2
|Automation
|Fully- Automatic
|-
|3
|Brand
|Spar
|-
|4
|Design Type
|Standard
|-
|5
|Motor Power (HP/KW)
|1 h.p. (750W)
|-
|6
|Voltage and Phase (Volts / Hertz / Phase)
|230V/50Hz/1Ph
|-
|7
|Power Source
|Electric
|-
|8
|Cord and Plug
|6 ft. flexible three wire cord and ground prong.
|-
|9
|Dimensions (L X W X H)
|576mm x 668mm x 1,172mm
|-
|10
|Weight
|210 Kg
|}
</div>

=== Assembly Instructions ===
The machine is supplied factory lubricated and ready to run. It should be positioned on any solid, levelled and non-skidding work surface that is non flammable. Install in a work area with adequate light and space.

# For safety, the mixer should be BOLTED in position using all four holes located in the legs.
# DO NOT attempt to lift the mixer alone.
# Clean the mixer before use. It is normal for the factory to apply a generous amount of grease in and on the machine before initial use.
# During the transportation or fitting, please do not lean the machine over 35 degree to avoid gear oil leaking from the gear oil container.
# Please use forklift for transporting.
<b>CAUTION: NEVER USE EXTENSION CORD. Low amp supply could damage the mixer or cause a fire</b>

=== Machine Operation ===

==== Before using the mixer ====
Before using the mixer, ensure that all the users are familiar with the correct operation of the machine. In particular, care should be taken to ensure that the bowl and mixing tools are correctly fitted and that the bowl guard is in position prior to starting the machine.

==== Safety at work ====
NEVER place your hand or any kitchen utensil in the bowl whilst the mixer is in operation.

# Keep hands, hair and clothing away from moving parts.
# Isolate the machine from the electrical supply by removing the plug from the socket before cleaning, servicing or adjusting any parts or attachments.
# Do not use the machine with any cover or guard removed.
# Certain operator notice advising about the safe use of this mixer is attached to the machine.

==== Correct use of the mixer ====

# It is the responsibility of the operators to use the mixer correctly within the recommended limitations. Always follow the instructions on the side of the machine when changing gear. If the motor labours, please stop the machine and reduce the size of the mix immediately. Damage resulting from improper use will void the warranty.
# For operator safety, the machine is fitted with a bowl guard which is electrically interlocked to ensure that the mixer cannot operate unless the guard is correctly positioned and the bowl is raised. Excessive force used to open and close the bowl guard may damage the electrical interlocker, and will void the warranty.
# For additional safety, the mixer has a no volt release feature which means that in the event of a power failure, the machine will only restart after the control button has been pressed again. This arrangement ensures that when the supply is restored, the machine cannot restart on its own.
# Careful handling of bagged products by minimizing the height above the bowl base from which they are poured.
# Careful slitting of bags in the lower part of the bowl to allow dust free discharge of flour as smoothly as possible.
# Use temporary bowl covers to minimize openings through which flour may escape.

==== Tool selection ====
The beater, whisk and spiral dough hook are tools for the work implied by their names. Do not use the beater for dough making or the whisk for anything other than whisking. aerating or mixing light mixtures. The Table shows the typical uses for each of the tools
{| class="wikitable" style="text-align:center;" margin: 0 auto;
|+
|Beater
|Beater mixes light pastry, cakes, biscuits, icings, fillings and mashed vegetables firmly.
|-
|Spiral Dough Hook
|Spiral Dough Hook heavy mixes dough, pie pastry.
|-
|Whisk
|Whisk mixes whipped cream, mayonnaise, egg whites, pancakes and souffles lightly.
|}
=== Maintenance ===
It is recommended that any servicing or maintenance work must be carried out by a trained technician or electrician.

==== Cleaning Instructions ====
<b>CAUTION: ALWAYS DISCONNECT OR UNPLUG THE ELECTRICAL POWER FROM THE MIXER BEFORE CLEANING.</b>

# The mixer is designed for simple maintenance carried out by operators. It may be necessary from time to time to apply a little Vaseline and oil to the rods on which the bowl cradle slides. If so, use a little food quality lubricant, ensuring that there is no excess oil that could contaminate the food mix. Clean the mixer thoroughly after use.
# After isolating the machine from the electricity supply, the body should be wiped with a damp cloth. Do not spray the machine with or immerse it in water. Do not forget to clean the rear of machine and do not allow the rear vents to become blocked as this may result in overheating.
# Pay particular attention to the bowl pins and any surrounding areas of the cradle to prevent the accumulation of mix, as this could prevent correct location of the bowl. For the same reason ensure that the beater shaft and each of the sockets on the tools are cleaned thoroughly.
# The bowl and tools should be washed in hot soapy water, rinsed and dried before being put into storage. Do not wash the agitators in a dishwasher, as the polished finish will be adversely affected by the dishwashing chemicals.

=== Troubleshooting ===
Please click here for troubleshooting guides

=== Contact Details ===
Mechtrace by CS Bakery Solutions.

'''Address:''' 143 H, Bommasandra, Industrial Area,

Hosur Road, Bangalore - 560 099, India.

Tel: +91 80 40895000

'''Email:''' contactus@mechtrace.com

'''Web:''' [https://www.mechtrace.com/ www.mechtrace.com]

User Manual - Spar Planetary Mixer SP-30HA

2023-10-19T11:29:20Z

Yogitajoshi:

[[File:Spar SP-30HA .jpg|alt=Planetary Mixer, Mixer for mixing|thumb|Spar Planetary Mixer]]We bring to our customers a high torque Planetary Mixer for heavy loads of even mixing. It increases the texture and elasticity of the dough. It comes with 3 adjustable speed modes, three-shift control modes, fast rotational speed and uniform stirring bubbles.

Spar Mixers is proud to announce our product line of heavy-duty planetary mixers. Standard on Spar heavy duty mixers are micro switches which automatically shut the mixer down when the guard is slid open or the bowl lowered. This protects operators from injury and owners from liability. All Spar heavy duty mixers have thermal overload protection, which immediately shuts off the motor in an overload situation before costly damage can occur to the motor or transmission components. Spar heavy duty dough mixers are coated with a long-lasting, chip-resistant, toxin-free paint enamel. [https://www.csaerotherm.com/page/planetary-mixer?mtm_campaign=mechsolve Click here to Know more.]

=== Safety Precautions ===
<b>CAUTION: It is important to read this manual and follow the instructions before operating the machines. This mixer is designed as a safe and efficient food processing product as long as the machine is used in accordance with the instructions in this manual and is properly maintained. </b>

The user has taken the following precautions in order to operate the mixer safely.

# All operators should be at least 18 years old and are adequately trained and supervised. Also, have fully read and understood this manual.
# The owner should not let customers, visitors, or other unauthorized people come in contact with this machine.
# Do not wear loose clothes or rings while operating, and keep hands, hair, and clothing away from the moving parts.
# NEVER use an extension cord to connect electrical power.
# Make sure the safety guard is closed and the bowl is lifted to the right position before operating.
# NEVER reach into the bowl when the mixer is running.
# NEVER place your hand or any kitchen utensil in the bowl whilst the mixer is in operation.
# When mixing product always follow the recommended agitator and speed setting according to the capacity chart.
# STOP the mixer before changing the speed.
# STOP the mixer before removing or installing attachments into the hub.
# NEVER put your hand and finger into the feed chute when using any mixer attachment, including VH-12 Meat Mincer and V99S Vegetable Slicer. Always use the pusher plate with attachment.
# Always UNPLUG before cleaning or doing any maintenance.
# DO NOT hose down or pressure wash any part of the mixer.
# NEVER bypass, alter, or modify this machine. Doing so may create hazards and will void the warranty

=== Data about the Machine ===
<div align="center">
{| class="wikitable"margin: 0 auto; style="text-align:center;"
|+
!Sl.No
!Parameters
!Specifications
|-
|1
|Machine Body Material
|Metallic bronze epoxy enamel
|-
|2
|Automation
|Fully- Automatic
|-
|3
|Brand
|Spar
|-
|4
|Design Type
|Standard
|-
|5
|Motor Power (HP/KW)
|1 h.p. (750W)
|-
|6
|Voltage and Phase (Volts / Hertz / Phase)
|230V/50Hz/1Ph
|-
|7
|Power Source
|Electric
|-
|8
|Cord and Plug
|6 ft. flexible three wire cord and ground prong.
|-
|9
|Dimensions (L X W X H)
|576mm x 668mm x 1,172mm
|-
|10
|Weight
|210 Kg
|}
</div>

=== Assembly Instructions ===
The machine is supplied factory lubricated and ready to run. It should be positioned on any solid, levelled and non-skidding work surface that is non flammable. Install in a work area with adequate light and space.

# For safety, the mixer should be BOLTED in position using all four holes located in the legs.
# DO NOT attempt to lift the mixer alone.
# Clean the mixer before use. It is normal for the factory to apply a generous amount of grease in and on the machine before initial use.
# During the transportation or fitting, please do not lean the machine over 35 degree to avoid gear oil leaking from the gear oil container.
# Please use forklift for transporting.
<b>CAUTION: NEVER USE EXTENSION CORD. Low amp supply could damage the mixer or cause a fire</b>

=== Machine Operation ===

==== Before using the mixer ====
Before using the mixer, ensure that all the users are familiar with the correct operation of the machine. In particular, care should be taken to ensure that the bowl and mixing tools are correctly fitted and that the bowl guard is in position prior to starting the machine.

==== Safety at work ====
NEVER place your hand or any kitchen utensil in the bowl whilst the mixer is in operation.

# Keep hands, hair and clothing away from moving parts.
# Isolate the machine from the electrical supply by removing the plug from the socket before cleaning, servicing or adjusting any parts or attachments.
# Do not use the machine with any cover or guard removed.
# Certain operator notice advising about the safe use of this mixer is attached to the machine.

==== Correct use of the mixer ====

# It is the responsibility of the operators to use the mixer correctly within the recommended limitations. Always follow the instructions on the side of the machine when changing gear. If the motor labours, please stop the machine and reduce the size of the mix immediately. Damage resulting from improper use will void the warranty.
# For operator safety, the machine is fitted with a bowl guard which is electrically interlocked to ensure that the mixer cannot operate unless the guard is correctly positioned and the bowl is raised. Excessive force used to open and close the bowl guard may damage the electrical interlocker, and will void the warranty.
# For additional safety, the mixer has a no volt release feature which means that in the event of a power failure, the machine will only restart after the control button has been pressed again. This arrangement ensures that when the supply is restored, the machine cannot restart on its own.
# Careful handling of bagged products by minimizing the height above the bowl base from which they are poured.
# Careful slitting of bags in the lower part of the bowl to allow dust free discharge of flour as smoothly as possible.
# Use temporary bowl covers to minimize openings through which flour may escape.

==== Tool selection ====
The beater, whisk and spiral dough hook are tools for the work implied by their names. Do not use the beater for dough making or the whisk for anything other than whisking. aerating or mixing light mixtures. The Table shows the typical uses for each of the tools
{| class="wikitable" style="text-align:center;" margin: 0 auto;
|+
|Beater
|Beater Firm mixes such as light pastry, cakes, biscits, icings, fillings and mashed vegetables.
|-
|Spiral Dough Hook
|Spiral Dough Hook Heavy mixes such as dough, pie pastry
|-
|Whisk
|Whisk Light mixes such as whipped cream, mayonnaise, egg whites, pancakes and souffles.
|}
=== Maintenance ===
It is recommended that any servicing or maintenance work must be carried out by a trained technician or electrician.

==== Cleaning Instructions ====
<b>CAUTION: ALWAYS DISCONNECT OR UNPLUG THE ELECTRICAL POWER FROM THE MIXER BEFORE CLEANING.</b>

# The mixer is designed for simple maintenance carried out by operators. It may be necessary from time to time to apply a little Vaseline and oil to the rods on which the bowl cradle slides. If so, use a little food quality lubricant, ensuring that there is no excess oil that could contaminate the food mix. Clean the mixer thoroughly after use.
# After isolating the machine from the electricity supply, the body should be wiped with a damp cloth. Do not spray the machine with or immerse it in water. Do not forget to clean the rear of machine and do not allow the rear vents to become blocked as this may result in overheating.
# Pay particular attention to the bowl pins and any surrounding areas of the cradle to prevent the accumulation of mix, as this could prevent correct location of the bowl. For the same reason ensure that the beater shaft and each of the sockets on the tools are cleaned thoroughly.
# The bowl and tools should be washed in hot soapy water, rinsed and dried before being put into storage. Do not wash the agitators in a dishwasher, as the polished finish will be adversely affected by the dishwashing chemicals.

=== Troubleshooting ===
Please click here for troubleshooting guides

=== Contact Details ===
Mechtrace by CS Bakery Solutions.

'''Address:''' 143 H, Bommasandra, Industrial Area,

Hosur Road, Bangalore - 560 099, India.

Tel: +91 80 40895000

'''Email:''' contactus@mechtrace.com

'''Web:''' [https://www.mechtrace.com/ www.mechtrace.com]

User Manual - Spar Planetary Mixer PMB-140

2023-10-19T09:37:35Z

Yogitajoshi:

[[File:CS aerotherm Planetary Mixer PMB-60.png|alt=Planetary Mixer PMB-140|thumb|Planetary Mixer PMB-140]]
We bring to our customers a high torque Planetary Mixer for heavy loads of even mixing. It increases the texture and elasticity of the dough. It comes with 3 adjustable speed modes, three-shift control modes, fast rotational speed and uniform stirring bubbles.

Cake mixture stirred by this machine renders a soft, refined texture and fine taste. Our premium quality Planetary mixer is offered in various models like SP-30HA This machine is convenient to operate and highly competent in terms of performance. It has an interlocked safety guard, locking emergency stop button, timer and motor cooling system that guarantees safety and smooth functioning. We are one of the Best Planetary Mixer Suppliers in India.

[https://www.csaerotherm.com/page/planetary-mixer?mtm_campaign=mechsolve Click here to know more]

=== Important Information ===
It is important to read the instructions given in the manual carefully in order to have a better understanding of the machine and for a smooth and safe operation. Each operator must read and should fully understand the complete usage and maintenance of the machine before operating it. If you are not clear in any part of the manual, please contact the manufacturer immediately before starting to work on the machine. Company's technical team is always ready to help you.

=== Attention ===

* Please do not work under the influence of alcohol, narcotics or medicines that may alter your physical conditions.
* Always keep your hair and other parts of the body away from the moving and Reciprocating parts like Planetary Housing.
* Always keep the danger warning labels and identification plates clean.
* Whenever you attend any service, first disconnect the Electrical power supply and put a tag at the disconnect switch indicating that you are working on the circuit.

=== Identification Plate (Name Plate) ===
The data concerning Model, Serial number, Production, Conformity with standards, Electrical power supply and Weight of the machine are mentioned

Product: Planetary Mixer

Model : PMB-140QT

Year of Manufacture:
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Details
!Parameters
|-
|Sl No.
|001
|-
|Machine Model
|PMB-140
|-
|Volts (V) / Phase
|415 / 3
|-
|KW / HP
|5.87 / 8
|-
|Frequency (Hz)
|50
|-
|Current (A)
|12
|-
|Manufacturing Year
|2023
|-
|Weight (Kg)
|580
|}
</div>

=== Location ===
Place the mixer in its operation location. Provide adequate space around the mixer for the user to operate the controls, lifting the bowl and to operate the bowl guard. Also, leave adequate space on the top of the machine to do any maintenance and any services. Holes are Provided in the base for permanent bolting to the floor although this is not necessary in normal installations.

=== Electrical Connection ===

# Confirm that the line has the same voltage indicated on the machine Identification plate. Power must be supplied through a disconnecting switch with a capacity suitable for the machine power requirement, using 3 phase socket with 4 contacts ('''3phase + Neutral with body Earth) MCB(25A) (MCB- Miniature circuit breaker)'''
# Before connecting the power, check all the electrical connections inside the panel for any loose connections. (Loose connection may occur during long transportation.)
# Connections should be made in conformity with the regulations in force in the country of use. (Ensure that the connections are firm).

=== First Startup and Test ===

* First switch ON the MCB and you can notice the STOP button indication glowing.
* Before you start the machine, Ensure the bowl clamp is in up position and the safety guards ( Left & Right ) are in closed position.
* Press the START button & mix the recipes with suitable accessories.

=== General ===

* The BM 80QT Planetary mixer is a heavy duty machine designed to use in bakeries to mix bakery ingredients.
* Different types of mixing tools are available to mix different products at different speeds.

=== Operating Instructions ===

==== Top Cover ====
Open the top cover using a 4mm Allen key for the maintenance of Electrical panel and belt tensioning.

==== Bowl and Safety Guard ====

* It is a special two piece type construction electrically interlocked with the circuit.
* To open safety guard, Pull the safety guard handle and swing.
* This safety guard is also removed from the machine for cleaning purposes.

==== Fixing the Bowl ====

* Lower the bowl clamps by using bowl clamp lever.
* Fix the bowl on the trolley and place the mixing tool inside the bowl.
* Move the bowl along with trolley to position the bowl ring such that it should touch inside the bowl clamp.
* Fix the tools to the corresponding adaptors and raise the bowl. Bowl will be gripped automatically, when the bowl clamp is lifted.

==== Fixing the Mixing Tools ====

* To fix the mixing tools, the bowl must be placed on the bowl clamp and fully lowered.
* Place the mixing tool inside the bowl, push it up on the mixing tool adaptor ( Keeping the slot aligned to the pin) and turn it to fix in the half round slot in the tool.

==== Mixing Dough ====

* Fix the mixing bowl on the trolley.
* Put the ingredients into the bowl.
* Move the bowl along with the trolley to the bowl clamp position.
* Fix the appropriate mixing tool to the corresponding adaptor lifting the bowl.
* Close the bowl safety guards.
* Start mixing.

==== Selection of Speed ====

* Since, it is a variable speed machine, the user have the freedom to select speeds accurately according to the requirement of mixing. However, we recommend some standard mixing speeds for the corresponding mixing tools.
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Sl No.
!Parameters
!Values (%)
|-
|1
|Infinite speed capability
|25-99
|-
|2
|Dough Hook
|25-40
|-
|3
|Flat Beater
|25-70
|-
|4
|Wire Whip
|25-99
|-
|5
|Scrapper
|25-75
|}
</div>

=== Maintenance ===

==== Cleaning Procedure ====

* Before starting the cleaning procedure, disconnect the electrical power supply and place the tag at the disconnect switch indicating that you are working on the machine.
* Do not use hose pipe to clean the mixer.
* Machine should be thoroughly cleaned daily using a damp cloth.
* Drip cover should be removed once in 3 months and cleaned with cloth ( mounted with 2 screws).
* All sides of planetary housing should be cleaned daily with a damp cloth.

=== Lubrication ===

# Remove the planetary drip cover.
# A person is needed to support the planetary housing before removing the hexagon bolt.
# After removing the hexagon bolt in planetary mixer, fill the lubricating oil.

==== Timing Belt ====

* Practically, it is not required to re-tension timing belts periodically.
* Don’t over tension the timing belts inside the machine head as it may lead to premature replacement of bearings and other parts.

==== Lubrication of the Bowl Clamp Guide Shaft ====

# Remove the 4 screws using '''4mm 'T' Allen key''', and take the apron (2 No’s).
# Clean the guide shaft thoroughly with a dry cloth and ensure that it is clean.
# Apply grease on the bowl clamp guide shaft and screw rod.

=== Troubleshooting ===
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Sl No
!Trouble
!Causes
!Solutions
|-
|1
|Mixer will not start
|The incoming line may have loose connections
|Check for any loose connections and rectify it
|-
|2
|Mixer will not start
|Bowl clamp may be not lifted
|Lift the bowl clamp Properly
|-
|3
|Mixer will not start
|Safety guards may be in open position
|Close the guards
|-
|4
|Noise in the planetary
|Insufficient lubrication in planetary ring gear
|Refer maintenance for [[User Manual - Spar Planetary Mixer PMB-140#Lubrication|planetary lubrication]]
|-
|5
|Noise during bowl lifting
|Insufficient lubrication in bowl clamp shaft
|Refer maintenance for bowl clamp
|}

<div align="left">
=== Contact Details ===
Mechtrace by CS Bakery Solutions.

'''Address:''' 143 H, Bommasandra, Industrial Area,

Hosur Road, Bangalore - 560 099, India.

Tel: +91 80 40895000

'''Email:''' contactus@mechtrace.com

'''Web:''' [https://www.mechtrace.com/shop/category/customised-components-cs-aerotherm-planetary-mixer-83?mtm_campaign=mechsolve www.mechtrace.com]
</div>

User Manual - Spar Planetary Mixer PMB-80

2023-10-19T07:02:28Z

Yogitajoshi: /* Preparing to Mix Dough */

[[File:CS aerotherm Planetary Mixer PMB-60.png|alt=Planetary Mixer, Cake Mixer|thumb|Planetary Mixer]]
We bring to our customers a high torque Planetary Mixer for heavy loads of even mixing. It increases the texture and elasticity of the dough. It comes with 3 adjustable speed modes, three-shift control modes, fast rotational speed and uniform stirring bubbles.

Cake mixture stirred by this machine renders a soft, refined texture and fine taste. Our premium quality Planetary mixer is offered in various models like SP-30HA This machine is convenient to operate and highly competent in terms of performance. It has an interlocked safety guard, locking emergency stop button, timer and motor cooling system that guarantees safety and smooth functioning. We are one of the Best Planetary Mixer Suppliers in India.

[https://www.csaerotherm.com/page/planetary-mixer?mtm_campaign=mechsolve Click here to know more]

=== Important Information ===
It is important to have a good knowledge of the instructions given in the manual. It is beneficial for understanding and using the machine safely. Each operator must read and should fully understand the complete use and maintenance of the machine before starting to use this Machine. If you are not clear in any part of the manual, please contact the manufacturer immediately before starting to work with the machine. The company technical team is always ready to help.

=== Attention ===

* Please do not work under the influence of alcohol, narcotics or medicines that may alter your physical conditions.
* Always keep your hair and other parts of the body well away from the moving and Reciprocating parts like Planetary Housing .
* Always keep the danger warning labels and identification plates clean.
* Whenever you attend service, disconnect the Electrical power supply first and put a tag at the disconnect switch. It indicates that you are working on the circuit.

=== Identification Plate (Name Plate) ===
The data concerning Model, Serial number, Production, Conformity with standards, Electrical power supply and Weight of the machine are mentioned

Product: Planetary Mixer

Model: PMB-80QT

Year of Manufacture:
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Details
!Parameters
|-
|Sl No.
|001
|-
|Machine Model
|PMB-80
|-
|Volts (V) / Phase
|415 / 3
|-
|KW / HP
|3.7 / 5
|-
|Frequency (Hz)
|50
|-
|Current (A)
|7.8
|-
|Manufacturing Year
|2022
|-
|Weight (Kg)
|350
|}
</div>

=== Location ===
Place the mixer in its operation location. Provide adequate space around the mixer for the user to operate the controls, lifting the bowl and to operate the opening of the Bowl guard. Also, leave adequate space on the top of the machine to do any maintenance and service. Holes are Provided in the base for permanent Bolting to the floor although this is not necessary in the normal installations.

=== Electrical Connection ===

# Confirm that the line has the same voltage indicated on the machine Identification plate. Power must be supplied through a disconnecting switch with a capacity suitable for the machine power requirement, using a 3 phase socket with 4 contacts ('''3phase + Neutral with body Earth) MCB(25A) (MCB- Miniature circuit breaker)'''
# Before connecting the power, check all the electrical connections inside the panel for any loose connections. (Loose connection may occur during long transportation)
# Always the connections should be made in conformity with the regulations in force in the country of use. (Ensure that the connections are firm).

=== First Startup and Test ===

* First switch ON the MCB and you can notice the STOP button indication glowing.
* Before starting the machine, ensure the bowl clamp is in up position and the safety guards ( Left & Right ) are in closed position.
* Then you press the START button to mix the recipes with suitable accessories.

=== General ===

* BM 80QT Planetary mixer is a heavy duty machine designed to use in bakeries to mix bakery ingredients.
* Different types of mixing tools are available to mix different products with different speeds.

=== Operating Instructions ===

==== Top Cover ====
Open the top cover by using 4mm Allen key for the maintenance of Electrical panel and belt tensioning.

==== Bowl and Safety Guard ====

* It is a special two piece type construction electrically interlocked with the circuit.
* To open safety guard, pull the safety guard handle and swing.
* Safety guard is also removed from the machine for cleaning purpose.

==== Fixing the Bowl ====

* Lower the bowl clamps by using bowl clamp lever.
* Fix the bowl on the trolley and then place the mixing tool inside the bowl.
* Move the bowl with trolley to position the bowl ring and it should touch inside the bowl clamp.
* Fix the tools to the corresponding adaptors and raise the bowl. Bowl will grip automatically when bowl clamp is lifted.

==== Fixing the Mixing Tools ====

* To fix the mixing tools, bowl must be placed on the bowl clamp and fully lowered.
* Place the mixing tool inside the bowl, push it upon the mixing tool adaptor ( Keeping the slot aligned to the pin) and turn it to fix it in the half round slot inside the tool.

==== Mixing Dough ====

* Fix the mixing bowl on the trolley.
* Put the ingredients into the bowl.
* Move the bowl with the trolley to the bowl clamp position.
* Fix the appropriate mixing tool to the corresponding adaptor.
* Lift the bowl.
* Close the bowl safety guards.
* Start mixing.

==== Selection of Speed ====

* Since it is a variable speed machine, user has the freedom to select speeds accurately according to the requirement of mixing. However, we recommend some standard mixing speeds for the corresponding mixing tools.
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Sl No.
!Parameters
!Values (%)
|-
|1
|Infinite speed capability
|25-99
|-
|2
|Dough Hook
|25-40
|-
|3
|Flat Beater
|25-70
|-
|4
|Wire Whip
|25-99
|-
|5
|Scrapper
|25-75
|}
</div>

=== Maintenance ===

==== Cleaning Procedure ====

* Before starting the cleaning procedure, disconnect the electrical power supply and place the tag at the disconnect switch indicating that you are working on the machine.
* Do not use the hose pipe to clean the mixer
* The machine should be thoroughly cleaned daily using a DAMP cloth
* The drip cover should be removed once in 3 months and cleaned with cloth ( mounted with 2 screws).
* All sides of planetary housing should be cleaned daily with a DAMP cloth.

=== Lubrication ===

# Remove the planetary drip cover.
# We need a person to support the planetary housing before removing the hexagon bolt. Then, remove the hexagon bolt in planetary mixer.
# Fill the lubricating oil for planetary mixer.

==== Timing Belt ====

* Practically, it is not required for the timing belts to re-tension periodically.
* Don’t over tension the timing belts inside the machine head as it may lead to premature wearing of bearings and other parts.

==== Lubrication of the Bowl Clamp Guide Shaft ====

# Remove the 4 screws using '''4mm’T’ Allen key''', and take the apron (2 No’s).
# Clean the guide shaft thoroughly with a dry cloth and ensure that is clean.
# Apply grease to the bowl clamp guide shaft and screw rod.

=== Troubleshooting ===
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Sl No
!Trouble
!Causes
!Solutions
|-
|1
|Mixer will not start
|The incoming line may have loose connections
|Check for any loose connections and rectify it
|-
|2
|Mixer will not start
|Bowl clamp may be not lifted
|Lift the bowl clamp Properly
|-
|3
|Mixer will not start
|Safety guards may be in open position
|Close the guards
|-
|4
|Noise in the planetary
|Insufficient lubrication in planetary ring gear
|Refer maintenance for [[User Manual - Spar Planetary Mixer PMB-80#Lubrication|planetary lubrication]]
|-
|5
|Noise during bowl lifting
|Insufficient lubrication in bowl clamp shaft
|Refer maintenance for bowl clamp
|}

<div align="left">
=== Contact Details ===
Mechtrace by CS Bakery Solutions.

'''Address:''' 143 H, Bommasandra, Industrial Area,

Hosur Road, Bangalore - 560 099, India.

Tel: +91 80 40895000

'''Email:''' contactus@mechtrace.com

'''Web:''' [https://www.mechtrace.com/shop/category/customised-components-cs-aerotherm-planetary-mixer-83?mtm_campaign=mechsolve www.mechtrace.com]
</div>

User Manual - Spar Planetary Mixer PMB-80

2023-10-19T07:01:00Z

Yogitajoshi:

[[File:CS aerotherm Planetary Mixer PMB-60.png|alt=Planetary Mixer, Cake Mixer|thumb|Planetary Mixer]]
We bring to our customers a high torque Planetary Mixer for heavy loads of even mixing. It increases the texture and elasticity of the dough. It comes with 3 adjustable speed modes, three-shift control modes, fast rotational speed and uniform stirring bubbles.

Cake mixture stirred by this machine renders a soft, refined texture and fine taste. Our premium quality Planetary mixer is offered in various models like SP-30HA This machine is convenient to operate and highly competent in terms of performance. It has an interlocked safety guard, locking emergency stop button, timer and motor cooling system that guarantees safety and smooth functioning. We are one of the Best Planetary Mixer Suppliers in India.

[https://www.csaerotherm.com/page/planetary-mixer?mtm_campaign=mechsolve Click here to know more]

=== Important Information ===
It is important to have a good knowledge of the instructions given in the manual. It is beneficial for understanding and using the machine safely. Each operator must read and should fully understand the complete use and maintenance of the machine before starting to use this Machine. If you are not clear in any part of the manual, please contact the manufacturer immediately before starting to work with the machine. The company technical team is always ready to help.

=== Attention ===

* Please do not work under the influence of alcohol, narcotics or medicines that may alter your physical conditions.
* Always keep your hair and other parts of the body well away from the moving and Reciprocating parts like Planetary Housing .
* Always keep the danger warning labels and identification plates clean.
* Whenever you attend service, disconnect the Electrical power supply first and put a tag at the disconnect switch. It indicates that you are working on the circuit.

=== Identification Plate (Name Plate) ===
The data concerning Model, Serial number, Production, Conformity with standards, Electrical power supply and Weight of the machine are mentioned

Product: Planetary Mixer

Model: PMB-80QT

Year of Manufacture:
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Details
!Parameters
|-
|Sl No.
|001
|-
|Machine Model
|PMB-80
|-
|Volts (V) / Phase
|415 / 3
|-
|KW / HP
|3.7 / 5
|-
|Frequency (Hz)
|50
|-
|Current (A)
|7.8
|-
|Manufacturing Year
|2022
|-
|Weight (Kg)
|350
|}
</div>

=== Location ===
Place the mixer in its operation location. Provide adequate space around the mixer for the user to operate the controls, lifting the bowl and to operate the opening of the Bowl guard. Also, leave adequate space on the top of the machine to do any maintenance and service. Holes are Provided in the base for permanent Bolting to the floor although this is not necessary in the normal installations.

=== Electrical Connection ===

# Confirm that the line has the same voltage indicated on the machine Identification plate. Power must be supplied through a disconnecting switch with a capacity suitable for the machine power requirement, using a 3 phase socket with 4 contacts ('''3phase + Neutral with body Earth) MCB(25A) (MCB- Miniature circuit breaker)'''
# Before connecting the power, check all the electrical connections inside the panel for any loose connections. (Loose connection may occur during long transportation)
# Always the connections should be made in conformity with the regulations in force in the country of use. (Ensure that the connections are firm).

=== First Startup and Test ===

* First switch ON the MCB and you can notice the STOP button indication glowing.
* Before starting the machine, ensure the bowl clamp is in up position and the safety guards ( Left & Right ) are in closed position.
* Then you press the START button to mix the recipes with suitable accessories.

=== General ===

* BM 80QT Planetary mixer is a heavy duty machine designed to use in bakeries to mix bakery ingredients.
* Different types of mixing tools are available to mix different products with different speeds.

=== Operating Instructions ===

==== Top Cover ====
Open the top cover by using 4mm Allen key for the maintenance of Electrical panel and belt tensioning.

==== Bowl and Safety Guard ====

* It is a special two piece type construction electrically interlocked with the circuit.
* To open safety guard, pull the safety guard handle and swing.
* Safety guard is also removed from the machine for cleaning purpose.

==== Fixing the Bowl ====

* Lower the bowl clamps by using bowl clamp lever.
* Fix the bowl on the trolley and then place the mixing tool inside the bowl.
* Move the bowl with trolley to position the bowl ring and it should touch inside the bowl clamp.
* Fix the tools to the corresponding adaptors and raise the bowl. Bowl will grip automatically when bowl clamp is lifted.

==== Fixing the Mixing Tools ====

* To fix the mixing tools, bowl must be placed on the bowl clamp and fully lowered.
* Place the mixing tool inside the bowl, push it upon the mixing tool adaptor ( Keeping the slot aligned to the pin) and turn it to fix it in the half round slot inside the tool.

==== Preparing to Mix Dough ====

* Fix the mixing bowl on the trolley.
* Put the ingredients into the bowl.
* Move the bowl with the trolley to the bowl clamp position.
* Fix the appropriate mixing tool to the corresponding adaptor.
* Lift the bowl.
* Close the bowl safety guards.
* Start mixing.

==== Selection of Speed ====

* Since it is a variable speed machine, user has the freedom to select speeds accurately according to the requirement of mixing. However, we recommend some standard mixing speeds for the corresponding mixing tools.
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Sl No.
!Parameters
!Values (%)
|-
|1
|Infinite speed capability
|25-99
|-
|2
|Dough Hook
|25-40
|-
|3
|Flat Beater
|25-70
|-
|4
|Wire Whip
|25-99
|-
|5
|Scrapper
|25-75
|}
</div>

=== Maintenance ===

==== Cleaning Procedure ====

* Before starting the cleaning procedure, disconnect the electrical power supply and place the tag at the disconnect switch indicating that you are working on the machine.
* Do not use the hose pipe to clean the mixer
* The machine should be thoroughly cleaned daily using a DAMP cloth
* The drip cover should be removed once in 3 months and cleaned with cloth ( mounted with 2 screws).
* All sides of planetary housing should be cleaned daily with a DAMP cloth.

=== Lubrication ===

# Remove the planetary drip cover.
# We need a person to support the planetary housing before removing the hexagon bolt. Then, remove the hexagon bolt in planetary mixer.
# Fill the lubricating oil for planetary mixer.

==== Timing Belt ====

* Practically, it is not required for the timing belts to re-tension periodically.
* Don’t over tension the timing belts inside the machine head as it may lead to premature wearing of bearings and other parts.

==== Lubrication of the Bowl Clamp Guide Shaft ====

# Remove the 4 screws using '''4mm’T’ Allen key''', and take the apron (2 No’s).
# Clean the guide shaft thoroughly with a dry cloth and ensure that is clean.
# Apply grease to the bowl clamp guide shaft and screw rod.

=== Troubleshooting ===
<div align="center">
{| class="wikitable"; margin: 0 auto; style="text-align:center;"
|+
!Sl No
!Trouble
!Causes
!Solutions
|-
|1
|Mixer will not start
|The incoming line may have loose connections
|Check for any loose connections and rectify it
|-
|2
|Mixer will not start
|Bowl clamp may be not lifted
|Lift the bowl clamp Properly
|-
|3
|Mixer will not start
|Safety guards may be in open position
|Close the guards
|-
|4
|Noise in the planetary
|Insufficient lubrication in planetary ring gear
|Refer maintenance for [[User Manual - Spar Planetary Mixer PMB-80#Lubrication|planetary lubrication]]
|-
|5
|Noise during bowl lifting
|Insufficient lubrication in bowl clamp shaft
|Refer maintenance for bowl clamp
|}

<div align="left">
=== Contact Details ===
Mechtrace by CS Bakery Solutions.

'''Address:''' 143 H, Bommasandra, Industrial Area,

Hosur Road, Bangalore - 560 099, India.

Tel: +91 80 40895000

'''Email:''' contactus@mechtrace.com

'''Web:''' [https://www.mechtrace.com/shop/category/customised-components-cs-aerotherm-planetary-mixer-83?mtm_campaign=mechsolve www.mechtrace.com]
</div>

Troubleshooting Guides for the CS aerotherm Bread Slicer CSTTS-500

2023-10-18T10:33:01Z

Yogitajoshi: /* Replacing the Motor */

[[File:Bread Slicer.png|alt=CS aerotherm Bread Slicer|thumb|150x150px|CS aerotherm Bread Slicer]]
This Table Top Bread slicer is '''perfect for Small and Medium Bakeries'''. This high performance Bread Slicer is perfect for slicing bread of different grams. It operates at a high speed and packs in fast moving blades that slice bread smoothly. Blades can be changed easily. It is the best selling table top bread slicer machine.

[https://www.csaerotherm.com/page/industrial-slicer?mtm_campaign=mechsolve Click here to know more]

=== Replacing the Slicer Blades and Blade Frame ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/rjfmK4WZzAdFuapPQZnbzr</peertube></div>
To change the blade frame of the Table Top Slicer CSTTS-500, and assemble it back again the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# Loosen and remove the bolts of the front cover using a 4 mm allen key.
# Once removed, use an 8 mm allen key to remove the frame.
# Using a 12-13 mm spanner, remove the M8 bolt on the top of the frame.
# Using an 8 mm allen key, remove the the M10 bolt at the bottom of the blade frame.
# Using the adjustable grip pliers provided with the machine, press the spring loader and remove the blade.
# Put back the blade in the same position, and press the spring lever using the same adjustable grip pliers.
# Once put back in place, ensure it's properly fitted and tight.
# Using an 8 mm allen key, put back the the M10 bolt at the bottom of the blade frame.
# Using a 12-13 mm spanner, put the M8 bolt on the top of the frame.
# Plug in the Table Top Slicer CSTTS-500 and switch it on.
# Adjust the frame, for uniform slicing by adjusting the 8mm and 10mm bolts at the top and bottom respectively.
# Put back the bolts of the front cover using a 4 mm allen key.
# The Table Top Slicer CSTTS-500 is ready to use.

=== Replacing the Teflon Strip ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/onxZ8aa8UHguur1pawEuvy</peertube></div>
To change the Teflon Strip of the Table Top Slicer CSTTS-500, the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# Using a 3 mm allen key, remove the top front cover of the Table Top Slicer CSTTS-500 .
# Using a 3 mm allen key, remove the top screws of the cover.
# Using a 3 mm allen key, remove the rear screws of the cover.
# Remove the cover by lifting it up and place it at a side.
# Using an 12-13 mm spanner, remove the four bolts holding the teflon strip in place. Keep the bolts and nuts safely.
# Remove the holder and place it to the side.
# Remove the old teflon piece.
# Put the new teflon piece in place of the old one. Ensure it's tightly put.
# Put back the holder in the same place as removed.
# Using an 12-13 mm spanner, put back the bolts and nut and ensure it is tightened properly.
# Put back the top cover.
# Using a 3 mm allen key, put back the the rear screws of the cover.
# Using a 3 mm allen key, put back the the top screws of the cover.
# Using a 3 mm allen key, put back the the front screws of the cover.
# Plug the machine back into the socket and switch it on.
# The Table Top Slicer CSTTS-500 is ready to use.

=== Replacing the Motor ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/xm8sRKLHkv93AGX8QyPaVc</peertube></div>
To remove the motor and assemble it back again of the Table Top Slicer CSTTS-500, the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# To remove the cover behind the slicer use a 6 mm allen key to loosen screws.
# Once removed, place it on the side.
# Loosen the motor bolts located below the motor using a 12-13 mm spanner.
# Remove the belt between the motor and the pulley.
# Remove all the bolts below the motor, and lift the motor.
# Put the new motor back in the same place.
# Tighten the bolts using the same 12-13 mm spanner to a certain extent and not fully tight.
# Put back the belt and ensure it's placed properly.
# Move the motor to the right place to ensure the belt is tight.
# Tighten the bolts below the motor completely.
# Put back the cover and tighten all the screws using the 6 mm allen key.
# Connect the power and switch on the slicer.
# To ensure perfect tightness of the belt, ensure there are no sounds from the motor and pulley.

=== MPCB Trip and Replacement ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/5U9wzBgbNVyUufeF8xqPz2</peertube></div>
To change the MPCB for the Table Top Slicer CSTTS-500, the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# Remove the back cover using 6 mm allen key.
# Locate the MPCB at the left side of the machine when looking at the machine from the back.
# If the MPCB is in the down (trip) position, push it upwards to un trip it.
# If the MPCB comes back to the down (trip) position, then the MPCB needs to be replaced.
# Ensure the Table Top Slicer CSTTS-500 is unplugged.
# Remove the connections to the MPCB from the top of the MPCB. Keep in mind the colour coding.
# The top of the MPCB has a colour coding (from left to right).
# Loosen the clip from the above, push the MPCB up to remove the MPCB.
# Please replace with the same make and model of the MPCB. The specifications of the MPCB are: Schneider Make GV2 MPCB Range of 1-1.6A.
# Once removed, put the new MPCB in place by clipping the top first, and moving it down.
# Ensure it's locked in place.
# Once locked, connect the wires on top and at the bottom in the same place as it was before removing.
# Ensure the wires are connected tightly.
# Plug the machine back into the socket and switch it on.
# The Table Top Slicer CSTTS-500 is ready to use.

Troubleshooting Guides for the CS aerotherm Bread Slicer CSTTS-500

2023-10-18T10:22:44Z

Yogitajoshi: /* Replacing the Motor */

[[File:Bread Slicer.png|alt=CS aerotherm Bread Slicer|thumb|150x150px|CS aerotherm Bread Slicer]]
This Table Top Bread slicer is '''perfect for Small and Medium Bakeries'''. This high performance Bread Slicer is perfect for slicing bread of different grams. It operates at a high speed and packs in fast moving blades that slice bread smoothly. Blades can be changed easily. It is the best selling table top bread slicer machine.

[https://www.csaerotherm.com/page/industrial-slicer?mtm_campaign=mechsolve Click here to know more]

=== Replacing the Slicer Blades and Blade Frame ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/rjfmK4WZzAdFuapPQZnbzr</peertube></div>
To change the blade frame of the Table Top Slicer CSTTS-500, and assemble it back again the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# Loosen and remove the bolts of the front cover using a 4 mm allen key.
# Once removed, use an 8 mm allen key to remove the frame.
# Using a 12-13 mm spanner, remove the M8 bolt on the top of the frame.
# Using an 8 mm allen key, remove the the M10 bolt at the bottom of the blade frame.
# Using the adjustable grip pliers provided with the machine, press the spring loader and remove the blade.
# Put back the blade in the same position, and press the spring lever using the same adjustable grip pliers.
# Once put back in place, ensure it's properly fitted and tight.
# Using an 8 mm allen key, put back the the M10 bolt at the bottom of the blade frame.
# Using a 12-13 mm spanner, put the M8 bolt on the top of the frame.
# Plug in the Table Top Slicer CSTTS-500 and switch it on.
# Adjust the frame, for uniform slicing by adjusting the 8mm and 10mm bolts at the top and bottom respectively.
# Put back the bolts of the front cover using a 4 mm allen key.
# The Table Top Slicer CSTTS-500 is ready to use.

=== Replacing the Teflon Strip ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/onxZ8aa8UHguur1pawEuvy</peertube></div>
To change the Teflon Strip of the Table Top Slicer CSTTS-500, the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# Using a 3 mm allen key, remove the top front cover of the Table Top Slicer CSTTS-500 .
# Using a 3 mm allen key, remove the top screws of the cover.
# Using a 3 mm allen key, remove the rear screws of the cover.
# Remove the cover by lifting it up and place it at a side.
# Using an 12-13 mm spanner, remove the four bolts holding the teflon strip in place. Keep the bolts and nuts safely.
# Remove the holder and place it to the side.
# Remove the old teflon piece.
# Put the new teflon piece in place of the old one. Ensure it's tightly put.
# Put back the holder in the same place as removed.
# Using an 12-13 mm spanner, put back the bolts and nut and ensure it is tightened properly.
# Put back the top cover.
# Using a 3 mm allen key, put back the the rear screws of the cover.
# Using a 3 mm allen key, put back the the top screws of the cover.
# Using a 3 mm allen key, put back the the front screws of the cover.
# Plug the machine back into the socket and switch it on.
# The Table Top Slicer CSTTS-500 is ready to use.

=== Replacing the Motor ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/xm8sRKLHkv93AGX8QyPaVc</peertube></div>
To remove the motor and assemble it back again of the Table Top Slicer CSTTS-500, the following need to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# To remove the cover behind the slicer use a 6 mm allen key to loosen screws.
# Once removed, place it on the side.
# Loosen the motor bolts located below the motor using a 12-13 mm spanner.
# Remove the belt between the motor and the pulley.
# Remove all the bolts below the motor, and lift the motor.
# Put the new motor back in the same place.
# Tighten the bolts using the same 12-13 mm spanner to a certain extent and not fully tight.
# Put back the belt and ensure it's placed properly.
# Move the motor to the right place to ensure the belt is tight.
# Tighten the bolts below the motor completely.
# Put back the cover and tighten all the screws using the 6 mm allen key.
# Connect the power and switch on the slicer.
# To ensure perfect tightness of the belt, ensure there are no sounds from the motor and pulley.

=== MPCB Trip and Replacement ===
<div style="float: right> <peertube>https://videos.mechtrace.com/w/5U9wzBgbNVyUufeF8xqPz2</peertube></div>
To change the MPCB for the Table Top Slicer CSTTS-500, the following needs to be done:

# Switch off the Table Top Slicer CSTTS-500 and unplug the Slicer and ensure there is no power.
# Remove the back cover using 6 mm allen key.
# Locate the MPCB at the left side of the machine when looking at the machine from the back.
# If the MPCB is in the down (trip) position, push it upwards to un trip it.
# If the MPCB comes back to the down (trip) position, then the MPCB needs to be replaced.
# Ensure the Table Top Slicer CSTTS-500 is unplugged.
# Remove the connections to the MPCB from the top of the MPCB. Keep in mind the colour coding.
# The top of the MPCB has a colour coding (from left to right).
# Loosen the clip from the above, push the MPCB up to remove the MPCB.
# Please replace with the same make and model of the MPCB. The specifications of the MPCB are: Schneider Make GV2 MPCB Range of 1-1.6A.
# Once removed, put the new MPCB in place by clipping the top first, and moving it down.
# Ensure it's locked in place.
# Once locked, connect the wires on top and at the bottom in the same place as it was before removing.
# Ensure the wires are connected tightly.
# Plug the machine back into the socket and switch it on.
# The Table Top Slicer CSTTS-500 is ready to use.

Bread Slicer - User Manual CSTTS-500

2023-10-18T10:17:53Z

Yogitajoshi: /* Assembly Instructions */

[[File:Bread Slicer.png|alt=Table Top Bread Slicer, Bread Slicer|thumb|Table Top Bread Slicer]]

=== Introduction ===

==== About the Tabletop Bread Slicer ====
This Table Top Bread slicer is '''perfect for Small and Medium Bakeries'''. This high performance Bread Slicer is perfect for slicing bread of different grams. It operates at a high speed and packs in fast moving blades that slice bread smoothly. Blades can be changed easily. It is the best selling table top bread slicer machine. [https://www.csaerotherm.com/page/industrial-slicer?mtm campaign=mechsolve Click here to know more]

=== Safety Precautions ===
Before using the bread slicer, please read and understand the following safety precautions:

# Keep hands and fingers away from the slicing area during operation to avoid injury.
# Use the included finger guard or shield to protect your hands while slicing.
# Always place the bread slicer on a stable and flat surface to prevent accidents.
# Keep the bread slicer out of reach of children.

=== Data about the Machine ===
{| class="wikitable"
|+
!Sl No
!Parameters
!Specifcations
|-
|1
|Machine Body Material
|MS / SS Powder Coating
|-
|2
|Automation Grade
|Semi - Automatic
|-
|3
|Capacity
|400 - 500 Loaf/hour
|-
|4
|Design Type
|Standard
|-
|5
|Power Source
|Electric
|-
|6
|Loaf Length (mm)
|200-325
|-
|7
|Motor Power (HP/KW)
|0.18 / 0.25
|-
|8
|Voltage and Phase (Volts / Phase / Hertz)
|230 / 1 / 50
|-
|9
|Weight (Kgs)
|70
|}

=== Assembly Instructions ===

# Unpack all components and lay them out on a clean, flat surface.
# Place the bread slicer base on the chosen surface.
# Attach the adjustable slice thickness guides to the platform according to your desired slice thickness.
# If included, attach the finger guard/shield as per the manufacturer's instructions.
# Your tabletop bread slicer is now assembled and ready for use.

=== Machine Operation ===

==== Adjusting Slice Thickness ====

# Locate the adjustable slice thickness guides on the platform.
# Gently slide the guides closer together or farther apart to adjust the desired slice thickness.

==== Placing the Bread ====

# Ensure the bread slicer is on a stable surface.
# Place the loaf of bread onto the platform, aligning it with the adjustable guides.

==== Slicing Process ====

# Hold the loaf of bread in place with one hand while using the other hand to guide it through the slicer.
# Push the bread through the slicer, keeping your fingers away from the slicing area.
# Use the finger guard/shield (if included) for added protection.

=== Maintenance ===

==== Electrical Circuit Drawing ====
[[File:Table Top Slicer Electrical Circuit Drawing.jpg|center|alt=CS aerotherm Table Top Slicer CS-TTS500 Electrical Circuit Drawing|thumb|Table Top Slicer Electrical Circuit Drawing]]

==== Cleaning Instructions ====

# Disconnect the bread slicer from the power source if applicable.
# Wipe down the platform and guides with a damp cloth after each use.
# For thorough cleaning, disassemble any removable components and wash them with mild soap and water.
# Allow them to dry completely before reassembly.

=== Storage ===

# If the bread slicer is foldable, follow the manufacturer's instructions for proper folding and storage.
# Store the bread slicer in a cool, dry place, away from direct sunlight.

=== Troubleshooting ===
[[Troubleshooting Guides for the CS aerotherm Bread Slicer CSTTS-500|Please click here for troubleshooting guides]]

=== Contact Details ===
Mechtrace by CS Bakery Solutions. 143 H, Bommasandra, Industrial Area, Hosur Road, Bangalore - 560 099, India. Tel: +91 80 40895000 Email: contactus@mechtrace.com Email: contactus@mehctrace.com web: [https://www.mechtrace.com/shop/category/customised-components-cs-aerotherm-bread-slicer-68?mtm_campaign=mechsolve www.mechtrace.com]

4 Tray Convection Oven-CS-464

2023-10-18T10:09:45Z

Yogitajoshi: /* General instructions and warnings */

[[File:4 Tray Convection Oven (Iso Metric View).png|alt=Restaurant Oven, Small Bakery Oven|thumb|4 Tray Convection Oven]]
=== Safety Signs ===

# Danger! Immediate danger (Yellow background, black borders, and drawing)
# Attention! Fire hazard (Yellow background, black borders, and drawing)
# Attention! Presence of electrical voltage inside! (Yellow background, black borders and drawing)
# Attention! Fire hazard! (Yellow background, black borders and drawing)
# Equipotential ring (Grey background, black borders and drawing)
# Terminal black (Yellow background, black drawings)

=== General instructions and warnings ===

# It is very important to read this manual carefully in order to install and service the equipment described correctly. All ovens manufactured by us are intended for professional cooking or heating of food.
# Make sure the electrical distribution values match the values shown on the technical plate.
# The electrical safety of these devices is assured by the connection to an efficient earthing system, according to the laws in force.
# Failure to comply with this essential rules might affect the safety of the user and the proper operation of the equipment.
# Do not tamper with the guards and the safety devices installed on the oven.
# Do not remove the guards and do not deactivate the safety devices installed on the oven unless for carrying out the maintenance.
# Reinstall all guards and reactivate the safety devices as soon as the temporary reason for which they were removed.
# Do not use the oven for other purposes and/or with other loads than those indicated by the manufacturer.
# Carry out daily checks on the safety devices.
# Perform thorough and adequate daily cleaning.
# Do not use solvents, corrosive or toxic agents to clean the oven.
# Adopt all necessary safety measures during loading, adjustment, replacement, cleaning, repair, maintenance to make sure the oven is installed and used.

=== Oven Characteristics ===
The oven was designed for cooking a wide range of pastry products.

It is designed for cooking and heating food.

=== Main Components of the Oven ===

# Handle
# External glass
# Internal glass
# Rack holder
# Fan
# Dashboard front panel
# Dashboard
# Stainless steel lateral side
# Gasket
# Oven foot
# Conveyor
# Back
# Open close Chimney

=== Technical Specifications ===
<div align="center">
{| class="wikitable" margin: 0 auto; style="text-align:center;"
!Details
!Specifications
|-
|Maximum Temperature (°C / °F)
|300 / 572
|-
|Capacity (No of Trays) and Tray size L x W in mm)
|4
|-
|Tray Size (L x W) in mm / inches
|600 x 400 / 24 x 16
|-
|Installed Power (KW / HP)
|6.3 / 8.5
|-
|Voltage and Phase (Volts / Phase / Hertz)
|415 / 3 / 50
|-
|External Dimensions (W x D x H) in mm / inches
|812 x 847 x 605 / 33 x 34 x 24
|}
</div>

=== Transportation and Unpacking ===
The oven is supplied in a pallet, fixed to it by plastic straps and protected by a cardboard and nylon wrapping. Load/unload the oven from the means of transport using a lifting truck, trolley.

'''Attention!:'''

The internal handling must be carried out only after taking all necessary precautions to avoid damaging the oven components.

=== Instructions For Transport And Unloading ===

# Loading and unloading from the transport means can be carried out using a forklift truck.
# The oven shall be transported safely taking all necessary precautions.
# During transport, pay particular attention not to damage the "surroundings" such as columns, walls, other machines etc.
# Do not place the oven on top of other materials and do not place other materials on top of the oven during transport or storage.
# Secure the oven during transport to make sure that it does not hit any other materials loaded in the same vehicle.
# Before unloading the oven from the vehicle make sure the packaging is intact and it does not tip over.
# Place the oven gently on the ground without hitting it.

=== Daily startup ===

==== Before starting the oven ====

# Read carefully all sides of the manual.
# After removing the oven from its package, make sure it is intact and check for any visible damages.
# The packaging materials (plastic, nails, screws, wood, etc) must be gathered in appropriate collection points.
# The oven must be placed on a levelled, stable surface.
# There should be no objects inside the oven.
# Check that all guards and safety systems are installed and functioning.
# Make sure the electrical connection is correct.
# Make sure the line voltage of the socket where the plug of the oven supply cable will be inserted, matches the one declared by the manufacturer and shown on the identification plate.
# Make sure that the water supply connection is correctly made and that there are no leaks.
# Make sure the vapours exhaust system is free and connected correctly. Ensure the cooking chamber is connected to the exhaust system.

==== Oven Start up ====

==== To use the oven proceed as follows: ====

# Check the compatibility between the main voltage and the voltage of the oven.
# Start the oven and test its baking functions, the timer and the selectors as well as all signal lights.
# Make sure the door lights and the fan work properly.
# Before cooking any food you have to let the oven run empty for half an hour at about 180°C.
# This is to remove and burn any residual oils.

=== Training and Education for operators ===
As already specified here in, the employer must make sure that the operators receive appropriate information and education, even practical (training), on the correct and safe use of the oven (the information must be simple and easy to understand in relation to the level of knowingness that can be reasonably expected from that person).

Below you can find a list of essential topics that must be covered during staff training, education and information; for better understanding see the definitions below:

Information: transfer of knowledge and information without learning verification.

Education: transfer of knowledge and information on specific topics, with learning verification but without practical demonstration.

Training: transfer of knowledge and information with practical demonstration on how to apply the acquired information and with learning verification.

=== Use of the oven ===
For better understanding of the control see the definition of the operating modes below:

==== Key functions ====
'''Switched off:''' The oven is not powered. Oven is powered form manual operations or select one of the previously configured recipes.

If the oven is ON, it is ready to receive the commands from the control panel.

'''ON/OFF:'''

Press once to start or stop the oven.

Even if the oven is off, the button remains lit to indicate that the oven is powered. Before carrying out any maintenance operation disconnect the plug, cut off the power supply and wait for the button to turn off.

'''Temperature:'''

With the oven ON, press once to set the baking temperature and/or confirm a value.

With the oven ON, press once to set the baking time. 22

'''Start / Stop:'''

With the oven ON, press once to set the start/end a baking cycle.

You can also use this command to quickly lower the temperature in the cooking chamber: e.g. open the door and hold the button for more than 3 seconds. To ease this operation, the chimney is also opened and the fans are rotated at maximum speed; you can monitor the temperature decrease on display 2.

'''Manual Operation for preheating'''

Preheating enters into action, at the beginning of each cooking, both manual and automatic.

It consists of heating the cooking chamber to a given temperature.

Manual preheating will terminate when the oven reaches to the desired cooking temperature which is the sum of the set temperature and the 30° relative to the preheating temperature.

Pressing the START &- STOP button starts the preheating of the oven.

Upon reaching the set temperature the oven emits a signal sound and display changes from "PRE" to a flashing "END".

At this point, open the door (at which the signal sound stops) and put the food inside the oven, then close the door. When one opens the door display indicates OPEN. The oven will begin the cooking cycle and one can now set the cooking time and the manual humidification.

==== Manual Operation for START/STOP command ====
Press the key START / STOP button to start the baking cycle. This way you will activate the MANUAL function for heating, ventilation and humidification.

By pressing the key START/STOP you can block the baking cycle at any time. Press it again to restart the oven cycle from the beginning.

You can monitor the temperature decrease on display. The set baking temperature and time values remain available for a possible new baking.

=== Maintenance ===
The interventions can belong to routine or extraordinary maintenance

Every maintenance intervention, periodic or not, contained herein shall be considered routine maintenance, unless otherwise specified; all other interventions, not included herein, shall be considered extraordinary maintenance interventions; if in doubt contact the manufacturer.

'''Attention'''

Before any maintenance and cleaning operation, even before apparently easy ones, you must:

'''Disconnect the power supply cable'''

The disconnected plug remains visible so that everyone, especially the operator, can check if the oven is powered or not; this is to prevent any accidental start-up of the oven.

If for a certain intervention you need to remove a guard or to deactivate a safety device, please adopt appropriate safety measure to protect other person from the consequences (e.g. cordon the area with chains and place warning signs for the work in progress);

All guards must be restored and locked with the intended fixing means and all safety devices must be reactivated as soon as the reasons for their removal/ deactivation disappeared.

The manufacturer shall not be held liable for any damages to persons, animals or things due to failure to comply with the instructions herein and/or to improper or non compliant use of the oven.

=== Daily Checks ===
Before starting any operation, adopt the safety measures.

At the end of the work day/shift, or, if the product requires it, at the end of the production, clean and disinfect the oven, paying particular attention to the parts that might come in contact with food .

At the beginning of each day or work shift make sure the safety devices work properly following the instructions

At the end of the day the oven must be thoroughly cleaned. To clean the oven safely proceed as follows:

# Set the selectors to 0
# Disconnect the main power supply switch.
# Close the shut-off water cock.

=== Possible faults or failures ===
Below you can see some of the possible faults or failures:
{| class="wikitable" style="text-align:center;" ; margin: 0 auto;
|+
!Faults or Failures
!Possible causes
!Solutions
|-
|The oven did not start
|No power supply
|Make sure the plug is correctly inserted in the socket.
|-
|The oven did not start
|Safety thermostat failure
|Replacement of the safety thermostat.
|-
|Faulty Motor
|Overheating
|Check the current arrives to the motor
|-
|After pressing START/STOP the oven does not start
|Door incorrectly closed or open
|Check if the door is closed
|-
|After pressing START/STOP the oven does not start
|Door incorrectly closed or open
|Contact the technical support centre
|-
|Incorrect temperature detection
|Faulty baking thermostat
|Replacement of regulation thermostat
|-
|Incorrect temperature detection
|Thermostat bulb out of its housing
|Place it back in its housing
|-
|Cooking chamber heating does not start
|Baking temperature faulty or damaged
|Thermostat replacement
|}

=== Electrical Drawings ===
[[File:Convection Oven Panel Electrical Drawing.jpg|left|alt=CS aerotherm P464 Convection Oven Panel Electrical Drawing|thumb|Convection Oven Panel Electrical Drawing]]
[[File:Convection Oven Display Panel Electrical Drawing.jpg|right|alt=CS aerotherm P464 Convection Oven Display Panel Electrical Drawing|thumb|Convection Oven Display Panel Electrical Drawing]]
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=== Cleaning and Disinfection ===
Before starting any operation, adopt the safety measures described .

The oven must be in proper hygiene conditions as envisioned by the laws in force thoroughly cleaned and disinfected both on the outside and on the inside at the end of every day and/or work shift.

Clean it and disinfect it every day to avoid any

biological risks due to formation of mold, bacteria, etc, or due to incrustations that might affect the operation of the oven.

Each routine maintenance operation shall be performed:

* After disconnecting the oven from power supply
* After adopting all necessary PPE (e.g. gloves, boots etc.)

'''IMPORTANT'''

Wear appropriate PPE during installation such as anti abrasion gloves and safety shoes

* Do not use abrasive detergents.
* Do not use aggressive or corrosive detergents.
* Do not use these substances to clean the surface under the oven either.
* Do not use sharp abrasive tools.
* Do not use abrasive sponges.
* Do not use high pressure cleaners, with hot water jets and high pressure steam.

=== Safety ===
The information in the next chapter is based on the presumption that:

* The operator read and understood the instructions and indications herein and knows the conditions and the destination of use of the oven.
* The workers authorised to use the oven were properly informed on the specific risks existing in the workplace, according to the laws and regulations in force.
* The workplace cannot be accessed by unauthorised persons, untrained persons and children.

==== Dangers and Risks ====
As per Directive 2006/42/CE we offer below information on the oven- related hazards, on the corresponding risks and the measures adopted to reduce or eliminate them; if a certain risk was not eliminated, we offer you information on the relative residual risk and on additional measures that should be adopted by the user in order to limit it.

==== Oven-Related Risks ====
The oven is characterised by the following hazards: •Biological

* Fire hazards
* Electric shock hazards
* Burn hazards and risk of injury
* Due to failure to comply with the ergonomic principles.

==== How to check the safety devices ====
The safety devices should be checked at the beginning of the day or of the work shift.

* Fixed guards:
* Make sure all guards are in position, locked with all intended fixing means, in perfect condition and without chips, breaks, cracks, etc.
* Door micro-switch.
* The door micro switch activates if the door is opened while the oven is running. It stops the operation of the fans, of the heater and of the humidification. The cell and the door lamps remain on.
* Check the operation of the door micro-switch every day by opening and closing the oven door while it is running.

'''IMPORTANT''': The safety devices must be checked at the beginning of the day or of the work shift.

'''Safety thermostat:'''

N.B. In this case, the safety thermostat shall not be checked every day but whenever necessary

* It locks the oven operation if the temperature exceeds 335°C.
* There is a probe inside the chamber.

To restore the thermostat after being triggered, proceed as follows:

# Remove the lower door from the right side to have access to the electrical components. Contactors , thermal breaker relays, safety thermostats etc.
# After opening the door you will see a cap on the right.
# Unscrew the cap and press the button to restore the operation for the thermostat.
# Screw the cap.

==== Residual Risks ====
The fire, electric shock and burn and injury hazards are described. Besides these dangers, you can also encounter residual risks such as:

===== Biological Risks =====
Clean the oven thoroughly at least once a day. This prevents the formation and proliferation of mould, bacteria, etc., due to the stagnation of organic material subject to putrefaction.

Disinfect the oven regularly (the frequency depends on how much you use it) or have it disinfected by a specialised company.

===== Ergonomic Residual Risks =====
During handling and commissioning the oven should not be lifted by staff as there is a high risk of injury to the back and the spine. Therefore should be used only mechanical means such as trolley and/or pallet truck.

===== Information of Noise =====
'''Information on the noise emitted by the oven'''

The installation, repair, maintenance of the device must be carried out by authorised installers or by the energy supply company, according to the safety regulations in force.

Universal srl declines all liability in case of failure to comply with this obligation.

'''Radio interferences:''' This equipment complies with Directive CE 87/308 and MD 13.04.89 on radio interferences suppression.

'''Noise level:'''

The functional components of the electric convection ovens are characterised by noise levels below 70 dB (A).

This means that the oven does not produce significant noise that can affect the hearing and the use of ear protections is not necessary.

=== Dismantling ===
Dispose of the oven according to the laws and regulations in force.

Please contact specialised waste disposal companies so that they can carry out the work in compliance with the applicable laws and regulations in force.

'''Examples of materials that are part of the oven'''

* Stainless steel such as lateral metal sheets.
* Plastic such as the encoder
* Rubber such as the gaskets
* Various materials such as the motor (copper windings), electrical components.
* Wool (contact special waste disposal companies.

'''For disposal proceed as follows'''

# Remove the power supply cable.
# Remove all mobile parts that might pose a risk.
# Dispose of most of them as iron scrap and place them in the collection centres set by the regulations in force.
# Other parts, such as plastic, must be disposed of according to the regulations in force, contacting, if necessary specialised companies.

=== Contact Details ===
Mechtrace by CS Bakery Solutions. 143 H, Bommasandra, Industrial Area, Hosur Road, Bangalore - 560 099, India. Tel: +91 80 40895000 Email: contactus@mechtrace.com Email: contactus@mehctrace.com web: www.mechtrace.com