View source for User Manual - Rotary Rack Oven B-700-B-2200

[[File:Rotary Rack Oven.jpg|alt=CS aerotherm Rotary Rack Oven|thumb|Rotary Rack Oven]]<div style="text-align:justify">If you are a beginner or own a small bakery, your search for a rotary rack oven ends here. CS Aerotherm presents a rotary rack oven with unique airflow design. It comes with rock wool blanket insulation, which provides excellent thermal efficiency. It’s perfect to bake bread, buns, biscuits, and sponge cakes. If you own a mid sized bakery and are struggling to fulfill the production requirement, then this rotary rack oven is perfect for you. It can make upto 270 Kgs of bread in an hour in optimum working conditions. It is extremely safe to operate with an analog / touch screen PLC panel. or the latest IoT Control Panel. You can save energy with its unique airflow design and thermal efficiency. This rotary rack oven is robust because of stainless steel and comes in Electrical/Gas/Diesel/CNG/PNG/LDO options.
</div>
[https://www.csaerotherm.com/page/rotary-rack-oven-b1300?mtm_campaign=mechsolve Click here to know more]

=== Data about the Oven ===
<div align="center">
==== Gas and Diesel Ovens ====
{| class="wikitable"margin: 0 auto; style="text-align:center;"
|+
!Sl.No
!Model No
!Trolley Size (W x D x H)mm/inches
!Installed Power (KW / HP)
!Voltage and Phase (Volts / Phase / Hertz)
!Weight (Kgs)
|-
|1
|B-700D / B-700G
|510 x 450 x 1560 / 20 x 18 x 62
|1.5 / 2
|415 / 3 / 50
|1000
|-
|2
|B-800D / B-800G
|700 x 520 x 1580 / 28 x 20.5 x 63
|1.5 / 2
|415 / 3 / 50
|1400
|-
|3
|B-900D / B-900G
|700 x 520 x 1907 / 28 x 20.5 x 75
|2.75 / 4
|415 / 3 / 50
|1400
|-
|4
|B-1100D / B-1100G
|800 x 660 x 1907 / 31.5 x 26 x 75
|2.75 / 4
|415 / 3 / 50
|1650
|-
|5
|B-1300D / B-1300G
|700 x 520 x 1907 / 28 x 20.5 x 75
|2.75 / 4
|415 / 3 / 50
|1950
|-
|6
|B-1700D / B-1700G
|800 x 660 x 1907 / 31.5 x 26 x 75
|6.5 / 8.5
|415 / 3 / 50
|2500
|-
|7
|B-1800D / B-1800G
|700 x 520 x 1907 / 28 x 20.5 x 75
|4.5 / 6.2
|415 / 3 / 50
|3000
|-
|8
|B-1900D / B-1900G
|660 x 1240 x 1907 / 26 x 50 x 75
|6.5 / 8.5
|415 / 3 / 50
|3500
|-
|9
|B - 2200D / B-2200G
|800 x 660 x 1907 / 31.5 x 26 x 75
|6.5 / 8.5
|415 / 3 / 50
|4000
|}

==== Electric Ovens ====
{| class="wikitable" style="text-align:center;
|+Below are the Electrical Heater Details for the Electrical Ovens
!Sl No.
!Oven Model
!Rating for Each Heater (Kw)
!Total Number of Heaters (No.s)
!Total Amps (A)
|-
|1
|B-700E
|1.5
|15
|33.75
|-
|2
|B-800E
|2.7
|15
|60.75
|-
|3
|B-900E
|2.7
|18
|72.9
|-
|4
|B-1100E
|2.7
|24
|97.2
|-
|5
|B-1300E
|2.7
|39
|157.95
|-
|6
|B-1700E
|2.7
|42
|170.1
|-
|7
|B-1800E
|2.7
|48
|194.4
|-
|8
|B-2200E
|2.7
|60
|243
|-
|9
|B-3000E
|2.7
|84
|340.2
|}
</div>

=== Installation Guide ===
Click [https://cs3d.csaerotherm.com/sep/bakeryoven.html here] for a step by step guide on installation. Please follow all safety regulations and requirement.

=== Safety Regulations ===
<div style="text-align:justify">
# All repair and maintenance of electrical units, oil and gas burners (For Gas and Diesel Ovens Only) must be carried out by duly authorized professionals only.
# All connections to the oven must be made in accordance with the statutory and technical regulations of the country in which the oven is being installed. 
# The oven must be cleaned only when it has cooled. 
# The electrical main switch must be locked in the switched-off-position, before the oven is serviced, cleaned and when not in use.
# When the baking compartment door is opened; the rack and the turntable system must not be touched before the turntable has stopped automatically in its default position. 
# The main switch must be switched-off before disassembling of protective screens.
# The baking compartment door of the oven must not be closed when there is someone inside.
# The oven must be switched-off once it has been in operation for a minimum of 5 hours, in order to cool it down. Contact with the oven window, the plates within immediate vicinity of the window, the fixing flange for the oil/gas burner (For Gas and Diesel Ovens Only), the positive pressure tube for the burner compartment (For Gas and Diesel Ovens Only), internal parts of the baking compartment door and internal parts of the oven compartment involves risk of burns.
# In case of steam outflow at the door, the tightening fillets must be adjusted. The steam outlet will cause overheating of the oven door and thus this will result in burns in case of contact with the covering plates of the door. When the tightening fillets are defective, they must be replaced. 
# During transportation of racks in and out of the oven, heat protective gloves must be used. Warm racks taken directly out of the oven must during the cooling-down-period be placed where they are of no risk to people. 
# Dust masks must be used during direct contact with insulating material, during assembling, disassembling and repairs. 
# The oven must be operated and maintained, as described in this installation manual. 
# Original spare parts must be used only. 
# The mechanical and electrical construction of the oven must not be changed. 
# If a range hood is assembled on the oven, it must not be entered or loaded. Nothing must be placed on the range hood. 
# The owner of the oven is obliged to instruct staff operating this oven as per this manual and on the above safety regulations.
# '''COMPANY DOES NOT TAKE ANY RESPONSIBILITY IF ANY CHANGES OR MODIFICATIONS ARE DONE TO THE OVENS. WARRANTY WILL ALSO BE VOID.'''
</div>
=== Routine Maintenance ===

==== Important ====

# Use only the high temperature bearing lubricant recommended by CS aerotherm. 
# Use only the gear box lubricant recommended by CS aerotherm. 
# Carry out the maintenance as per the following schedule. 
# Replace worn contactor sets. do not try to repair and reuse them. 
# Use of lubricant other than the recommended will make the warranty void. 
# Factory guarantee does not cover repairs owing to lack of maintenance.

==== Weekly ====

# Lubricate bottom bearing under turntable in the baking compartment of the oven. 
# Lubricate through the lubricating nipple assembled on turntable bearing holder. 
# Clean the viewing glass in the oven door, inside and outside. 
# Clean the bottom of the oven. 
# Clean inside and outside surfaces. 
# Clean the air intake and cooling fins of gear and fan motors

==== Monthly ====

# Check and tighten, if required, v-belts, which drive the turntable. 
# Lubricate the rack wheels using lubricating grease, which is heat resistant to minimum of 300º c. 
# In case the water used is dirty or contains lime or iron, greasing of wheels must be frequent.

==== Yearly ====
Check and fill gear lubricant in gearbox which drives the turntable. Use only the lubricant recommended by CS aerotherm.

=== Using the IoT Control Panel ===
The IoT Control Panel is a state of the art Control Panel providing the below features:

# Easy to use Recipe Functions.
# Periodic Maintenance Reminders.
# Component Lifetime reminders to ensure minimal downtime.
# Connection via Wifi and 4G/5G.
# Monitor Production details like:
#* Fuel Consumption
#* Production per recipe (To monitor hourly, daily production)
# Whatsapp and Email of reports.
# Remote Diagnostic of the oven for easy repair.

The video user manual are available in different languages:
<div style="float: right">
<peertube>https://videos.mechtrace.com/w/mhjVJv36U2HVR3zdPkFxts</peertube></div>

# [https://videos.csaerotherm.com/w/6KqMiMPiJdEwQzkWQQ42dw English]
# [https://videos.csaerotherm.com/w/hccCYdERbmQ3k3tZqEtcnd Hindi]















=== Electrical Circuit Drawings ===

==== Electrical Circuit drawings for the Analog Oven ====
[[File:Analog Rack Oven Circuit Drawing -Display Panel.jpg|alt=Analog Rotary Rack Oven Circuit Drawing -Display Panel|left|thumb|Analog Rotary Rack Oven Circuit Drawing -Display Panel]]
[[File:Analog Rack Oven Circuit Drawing Junction Box.jpg|alt=Analog Rotary Rack Oven Circuit Drawing Junction Box|center|thumb|Analog Rotary Rack Oven Circuit Drawing Junction Box]]
[[File:Rotary Rack Oven B-1300 B-1100 B-900 Circuit Drawing.jpg|alt=Rotary Rack Oven B-1300 B-1100 B-900 Circuit Drawing|left|thumb|Rotary Rack Oven B-1300 B-1100 B-900 Circuit Drawing]]


















==== Electrical Circuit drawings for the Touchscreen PLC Oven ====
[[File:Control Drawing For CS aerotherm Rotary Rack Oven 1.jpg|left|thumb|alt=Control Drawing For CS aerotherm Rotary Rack Oven 1|thumb|Control Drawing For CS aerotherm Rotary Rack Oven 1]]
[[File:Control Drawing For CS aerotherm Rotary Rack Oven 2.jpg|center|thumb|alt=Control Drawing For CS aerotherm Rotary Rack Oven 2|thumb|Control Drawing For CS aerotherm Rotary Rack Oven 2]]
[[File:Control Drawing for PLC Rotary Rack Oven 3.jpg|alt=Control Drawing for PLC Rotary Rack Oven 3|left|thumb|Control Drawing for PLC Rotary Rack Oven 3]]
[[File:Control Drawing for PLC Rotary Rack Oven 4.jpg|alt=Control Drawing for PLC Rotary Rack Oven 4|center|thumb|Control Drawing for PLC Rotary Rack Oven 4]]
[[File:Control Drawing for PLC Rotary Rack Oven 5.jpg|alt=Control Drawing for PLC Rotary Rack Oven 5|left|thumb|Control Drawing for PLC Rotary Rack Oven 5]]



















==== Electrical Circuit Drawings for the IoT Based touch screen ovens ====
[[File:IoT Rotary Rack Oven 1.jpg|alt=CS aerotherm Rotary Rack Oven IoT|left|thumb|CS aerotherm Rotary Rack Oven IoT]]
[[File:IoT Rotary Rack Oven Circuit Drawing 2.jpg|alt=CS aeroterm Rotary Rack Oven IoT Circuit Drawings|thumb|CS aerotherm Rotary Rack Oven IoT Circuit Drawings]]









[[File:Rotary Rack Oven IoT Circuit Drawing.jpg|alt= Rotary Rack Oven IoT Circuit Drawing|left|thumb|Rotary Rack Oven IoT Circuit Drawing]]



























==== Electrical Circuit Drawings for the Electrical Heater Ovens ====
[[File:Electrical Drawings for CS aerotherm Electrical Rotary Rack Oven.jpg|alt=Electrical Drawings for CS aerotherm Electrical Rotary Rack Oven|center|thumb|Electrical Drawings for CS aerotherm Electrical Rotary Rack Oven]]

=== Recommended List of Essential Spares ===
Click on any parts to buy them online at a '''10% discount'''
<div align="center">
{| class="wikitable"margin: 0 auto; style="text-align:center;"
|+
!Sl.No
!Products
!Quantity
|-
|1
|[https://www.mechtrace.com/shop?search=Selec+Temperature+Controller&order=name+asc Temperature Controller]
|1 No.
|-
|2
|[https://www.mechtrace.com/shop?search=Selec+Timer&order=name+asc Timer]
|1 No.
|-
|3
|[https://www.mechtrace.com/shop?search=Schneider+Electric+TeSys+LC1D12BD+Contactor&order=name+asc Contactor]
|1 No.
|-
|4
|[https://www.mechtrace.com/shop?search=SMPS&order=name+asc SMPS Board]
|1 No.
|-
|5
|[https://www.mechtrace.com/shop/ht-grease-stanvac-synthox-ht-grease-250gm-pack-167?category=41 H.T Grease]
|1 Kg
|-
|6
|[https://www.mechtrace.com/shop/sel2waytv24-teknic-2aslr3l-2p-24v-2-position-illuminated-selector-actuator-1469 Selector Switch]
|1 No.
|-
|7
|[https://www.mechtrace.com/shop/srpg4m-silicone-rubber-profile-gasket-for-rack-oven-1124?search=Gasket&order=name+asc#attr=1462 Door Gasket]
|5 Mts
|-
|8
|[https://www.mechtrace.com/shop/pbbutgrn-teknic-2alrf-3l-24v-ac-dc-illuminated-green-actuator-with-led-172 Switch-on-switch]
|1 No.
|-
|9
|[https://www.mechtrace.com/shop?search=Buzzer&order=name+asc Buzzer]
|1 No.
|-
|10
|[https://www.mechtrace.com/shop?search=thermocouple&order=name+asc "k"-Type Thermocouple]
|1 No.
|-
|11
|[https://www.mechtrace.com/shop/rm24d8cr-relay-module-8-channel-24vdc-5a-214?search=Relay&order=name+asc#attr= 8-Channel Relay Board]
|1 No.
|-
|12
|[https://www.mechtrace.com/shop/category/electrical-and-electronics-mpcbs-31 MCB]
|1 No.
|-
|13
|[https://www.mechtrace.com/shop?search=Bearing&order=name+asc Bottom Bearing]
|1 No.
|-
|14
|[https://www.mechtrace.com/shop?search=Limit+Switch&order=name+asc Limit switch]
|1 No.
|-
|15
|[https://www.mechtrace.com/shop?search=Hose+pipe&order=name+asc Hosepipe]
|4 No. (1 set)
|-
|16
|[https://www.mechtrace.com/shop?search=Wheels&order=name+asc Trolley wheels]
|4 No. (1 set)
|-
|17
|[https://www.mechtrace.com/shop/ondlytim-selec-800xa-on-delay-analog-timer-248?search=On+delay&order=name+asc#attr=15 On-delay timer]
|1 No.
|-
|18
|[https://www.mechtrace.com/shop?search=Solenoid+valve&order=name+asc Solenoid Valve]
|1 No.
|-
|19
|[https://www.mechtrace.com/shop/category/burners-and-accessories-burners-33?order=name+asc Burner]
|1 No.
|-
|20
|[https://www.mechtrace.com/shop/sph-272-cs-aerotherm-elelctrical-heating-element-htr-with-ss-430-fins-1-5-kw-2000 Heating Elements for Electrical Ovens Only]
|Depending on the model of the oven
|}
</div>

=== Troubleshooting ===
[[Troubleshooting Guides for the CS aerotherm Rotary Rack Ovens B-700 to B-2200|Please click here for troubleshooting guides]]

=== Contact Details ===
Mechtrace by CS Bakery Solutions.

'''Address:''' 143 H, Bommasandra, Industrial Area,

Hosur Road, Bangalore - 560 099, India.

Tel: +91 80 40895000

'''Email:''' contactus@mechtrace.com

'''Web:''' [https://www.mechtrace.com/ www.mechtrace.com]